FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Pinpoint Test F: The Washer Pump is Inoperative




Wipers and Washers

Pinpoint Test F: The Washer Pump is Inoperative

Refer to Wiring Diagram Set 81 (Fusion/Milan/MKZ, Fusion Hybrid, Milan Hybrid, MKZ Hybrid), Wipers and Washers for schematic and connector information. Diagrams By Number

Normal Operation

The multifunction switch provides a ground signal to the wiper/washer module through circuit CRW07 (GY/BN) when the wash function is selected on the multifunction switch. When the wiper/washer module detects this input, the wiper/washer module activates an internal washer relay that provides voltage to the washer pump through circuit CRW14 (BU/WH). The washer pump is grounded through circuit GD123 (BK/GY).

This pinpoint test is intended to diagnose the following:
- Wiring, terminals or connectors
- Blocked washer hose/washer jet
- Multifunction switch
- Washer pump motor
- Wiper/washer module


PINPOINT TEST F: THE WASHER PUMP IS INOPERATIVE

NOTICE: Use the correct probe adapter(s) from the Flex Probe Kit when making measurements. Failure to use the correct probe adapter(s) may damage the connector.

-------------------------------------------------
F1 CHECK WASHER PUMP MOTOR FOR GROUND

- Disconnect: Washer Pump Motor C137.
- Ignition OFF.
- Measure the resistance between washer pump motor C137-2, circuit GD123 (BK/GY) harness side and ground.




- Is the resistance less than 5 ohms?

Yes
GO to F2.

No
REPAIR the circuit. TEST the system for normal operation.

-------------------------------------------------
F2 CHECK WASHER PUMP MOTOR FOR VOLTAGE

- Ignition ON.
- Measure the voltage between washer pump motor C137-1, circuit CRW14 (BU/WH), harness side and ground while depressing the multifunction switch to the WASH position.




- Is the voltage greater than 10 volts?

Yes
INSTALL a new washer pump. REFER to Washer Pump Service and Repair.

No
GO to F3.

-------------------------------------------------
F3 CHECK WASHER PUMP MOTOR VOLTAGE CIRCUIT FOR AN OPEN

- Ignition OFF.
- Disconnect: Wiper/Washer Module C2157.
- Measure the resistance between wiper/washer module C2157-3, circuit CRW14 (BU/WH), harness side and washer pump motor C137-1, circuit CRW14 (BU/WH), harness side.




- Is the resistance less than 5 ohms?

Yes
GO to F4.

No
REPAIR the circuit. TEST the system for normal operation.

-------------------------------------------------
F4 CHECK MULTIFUNCTION SWITCH WASHER OUTPUT CIRCUIT

- Measure the resistance between wiper/washer module C2157-5, circuit CRW07 (GY/BN) harness side and ground while depressing the multifunction switch to the WASH position.




- Is the resistance less than 5 ohms?

Yes
GO to F6.

No
GO to F5.

-------------------------------------------------
F5 CHECK MULTIFUNCTION SWITCH OUTPUT CIRCUIT FOR AN OPEN

- Disconnect: Multifunction Switch C202.
- Measure the resistance between wiper/washer module C2157-5, circuit CRW07 (GY/BN), harness side and multifunction switch C202-10, circuit CRW07 (GY/BN), harness side.




- Is the resistance less than 5 ohms?

Yes
INSTALL a new multifunction switch. REFER to Steering Column Switches Steering Column Multifunction Switch. TEST the system for normal operation.

No
REPAIR the circuit. TEST the system for normal operation.

-------------------------------------------------
F6 CHECK FOR CORRECT WIPER/WASHER MODULE OPERATION

- Disconnect all wiper/washer module connectors.
- Check for:
- corrosion.
- pushed-out pins.
- Connect all wiper/washer module connectors and make sure they seat correctly.
- Operate the system and verify the concern is still present.
- Is the concern still present?

Yes
INSTALL a new wiper/washer module. REFER to Wiper/Washer Module Service and Repair.

No
The system is operating correctly at this time. Concern may have been caused by a loose or corroded connector. TEST the system for normal operation.

-------------------------------------------------