FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Front Disc Brake




Brake Pads













Removal and Installation

WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.

1. Check the brake fluid level in the brake master cylinder reservoir.
- If required, remove the fluid until the brake master cylinder reservoir is half full.

2. WARNING: Before servicing a vehicle equipped with a fire suppression system, depower the system by following the procedure in Fire Suppression System. Failure to follow the instructions may result in serious personal injury Procedures.

Remove the wheel and tire. For additional information, refer to Wheels and Tires Removal and Replacement.

3. NOTICE: Do not pry in the caliper sight hole to retract the pistons, as this can damage the pistons and boots.

NOTICE: Do not allow the brake caliper to hang from the brake hose or damage to the hose may occur.

Remove the 2 brake caliper guide pin bolts and position the caliper aside.

- To install, tighten to 36 Nm (27 lb-ft).

- Support the caliper using mechanic's wire.

4. Remove the pads and stainless steel slides from the anchor plate.
- Discard the slides.

5. NOTICE: Protect the piston and boots when pushing the caliper piston into the caliper piston bores or damage to components may occur.

If installing new brake pads, using a suitable tool and a worn brake pad, compress the disc brake caliper pistons into the caliper.

6. To install, reverse the removal procedure.
- Install new slides.

- Fill the brake master cylinder reservoir with clean specified brake fluid. Install the brake master cylinder filler cap.

7. WARNING: If the vehicle is equipped with a fire suppression system, repower the system. For important safety warnings and procedures, refer to Fire Suppression System. Failure to follow these instructions may result in serious personal injury Description and Operation.

If equipped with a fire suppression system, repower the system.

8. Apply brakes several times to verify correct brake operation.