FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation





POWER STEERING: STEERING GEAR (w/o VGRS): INSTALLATION

1. INSTALL STEERING INTERMEDIATE SHAFT

(a) Align the matchmarks on the power steering link and intermediate shaft.





(b) Install the bolt.

Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)

2. INSTALL POWER STEERING LINK ASSEMBLY (for 2WD)

(a) Install the power steering link and rack housing bracket to the front frame with the 4 bolts and 4 nuts.

Torque : 70 Nm (714 kgf-cm, 52 ft-lbf)





(b) Connect the 3 connectors and attach the 3 clips.





3. INSTALL POWER STEERING LINK ASSEMBLY (for AWD)

(a) Install the power steering link and 2 washers to the front frame with the 2 bolts and 2 nuts.

Torque : 150 Nm (1530 kgf-cm, 111 ft-lbf)





(b) Connect the 3connectors and attach the 2 clips and clamp.





4. CONNECT TIE ROD ASSEMBLY LH

(a) Connect the tie rod LH to the steering knuckle with the nut.

Torque : 60 Nm (612 kgf-cm, 44 ft-lbf)

(b) Install a new clip.

5. CONNECT TIE ROD ASSEMBLY RH

HINT
Use the same procedures described for the LH side.

6. CONNECT STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (for 2WD) Installation

7. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for AWD) Installation

8. INSTALL FRONT NO. 1 STABILIZER BAR BUSH (for AWD) Installation

9. INSTALL FRONT STABILIZER BAR (for AWD) Installation

10. INSTALL FRONT NO. 1 STABILIZER BRACKET LH (for AWD) Installation

11. INSTALL FRONT NO. 1 STABILIZER BRACKET RH (for AWD) Installation

12. INSTALL NO. 2 FRONT STABILIZER BRACKET RH (for AWD)

(a) Install the bracket and bolt.





Torque : 22 Nm (224 kgf-cm, 16 ft-lbf)

(b) Connect the 2 clamps.

13. INSTALL FRONT SUSPENSION MEMBER BRACKET SUB-ASSEMBLY RH (for AWD)

(a) Install the bracket with the 4 bolts.





Torque : 50 Nm (510 kgf-cm, 37 ft-lbf)

14. INSTALL FRONT SUSPENSION MEMBER BRACKET SUB-ASSEMBLY LH (for AWD)

(a) Install the bracket with the 4 bolts.





Torque : 50 Nm (510 kgf-cm, 37 ft-lbf)

15. INSTALL FRONT SUSPENSION MEMBER PROTECTOR LOWER (for 2WD) Installation

16. INSTALL FRONT SUSPENSION MEMBER PROTECTOR LOWER (for AWD) Installation

17. INSTALL NO. 2 ENGINE UNDER COVER (for 2WD) Installation

18. INSTALL NO. 1 ENGINE UNDER COVER (for 2WD) Service and Repair

19. INSTALL NO. 2 ENGINE UNDER COVER (for AWD) Installation

20. INSTALL NO. 1 ENGINE UNDER COVER (for AWD) Service and Repair

21. INSTALL FRONT WHEELS

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

23. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

24. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

25. PERFORM INITIALIZATION

(a) Perform initialization Repair Instruction - Initialization.

NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

26. CHECK SUSPENSION CONTROL SYSTEM

(a) Check the suspension control system Adjustments.

27. ADJUST HEADLIGHT AIMING

(a) Adjust headlight aiming Adjustments.

28. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

(a) Inspect and adjust front wheel alignment Front Wheel Alignment.

29. INSPECT SRS WARNING LIGHT

(a) Inspect the SRS warning light Diagnosis System.

30. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT

(a) Initialize rotation angle sensor and calibrate torque sensor zero point Power Steering System.