Installation

BRAKE SYSTEM (OTHER): BRAKE BOOSTER: INSTALLATION

1. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Temporarily install the brake master cylinder push rod clevis and lock nut.

HINT
Fully tighten the lock nut after adjusting the brake pedal height Adjustments.

2. INSTALL CHECK VALVE GROMMET

(a) Install the check valve grommet to the brake booster assembly.

3. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

(a) Install the brake vacuum check valve assembly to the brake booster assembly.

4. INSTALL BRAKE BOOSTER GASKET

(a) Install a new brake booster gasket to the brake booster assembly.

5. INSTALL BRAKE BOOSTER ASSEMBLY

(a) Install the brake booster assembly with the 4 nuts.





Torque : 13 Nm (133 kgf-cm, 10 ft-lbf)

NOTICE:
Do not damage the brake lines.

(b) Install the front No. 3 brake line and engage the grommet.





Text in Illustration





(c) Using a union nut wrench (10 mm), connect the front No. 3 brake line to the front flexible hose LH.

without a union nut wrench - Torque : 15 Nm (153 kgf-cm, 11 ft-lbf)

with a union nut wrench - Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)

NOTICE:
* Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
* This torque value is effective when the union nut wrench is parallel to the torque wrench.
* Do not kink or damage the brake line.
* Do not allow any foreign matter such as dirt or dust to enter the brake line from the clip or bracket.

6. CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Apply lithium soap base glycol grease to the push rod pin.





Text in Illustration





(b) Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin and a new clip.

7. INSTALL BRAKE PEDAL RETURN SPRING

(a) Install the brake pedal return spring.





8. INSTALL BRAKE ACTUATOR WITH BRACKET Installation

9. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY Installation

10. INSTALL NO. 3 ENGINE ROOM RELAY BLOCK Installation

11. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

HINT
Refer to the procedure from Install Driver Side Knee Airbag Assembly Installation.

12. BLEED BRAKE SYSTEM

HINT
Service and Repair

13. INSPECT AND ADJUST BRAKE PEDAL

HINT
Adjustments

14. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

HINT
Refer to the procedure from Install Cowl Top Ventilator Louver Sub-assembly Installation.