Installation

2GR-FSE FUEL: FUEL PUMP (for High Pressure): INSTALLATION

1. INSTALL FUEL PUMP ASSEMBLY

(a) Turn the crankshaft until the flat of the cam is facing the cylinder head cover's fuel pump attachment hole, as shown in the illustration.





HINT
When installing the fuel pump by following the procedure described above: By not using the crankshaft pointed side to push up the pump activation surface, it is easier to install the fuel pump and No. 2 fuel pipe later.

(b) Pour 30 cc of engine oil through the cylinder head cover's fuel pump attachment hole into the cylinder head oil collector.

(c) Apply a coat of engine oil to the pump activation cam and pump lifter part.





(d) Install a new fuel pump insulator to the cylinder head cover. Then pass the 2 stud bolts through the holes of the fuel pump and set them on the insulator.





NOTICE:
Install the insulator so that the open sides of the metal eyelets are facing outward, as shown in the illustration.

(e) Temporarily install the No.2 fuel pipe sub-assembly to the fuel pump assembly.





NOTICE:
Be careful not to damage the sealing surface of the fuel pipe when temporarily installing the fuel pipe.

(f) Install the 2 nuts and tighten them in several passes.





Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)

(g) Connect the fuel hose.

2. CONNECT NO. 2 FUEL PIPE

(a) Install the No. 2 fuel pipe to the delivery pipe with the 2 bolts.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(b) Using a 19 mm union nut wrench, connect the fuel pipe.





Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)

HINT
The torque shown above should be used for tightening without using union nut wrench. When the union nut wrench is used for tightening, the torque should be calculated based on the length of the union nut wrench Service Precautions.

(c) Connect the connector to the fuel pump.

3. INSTALL NO. 1 FUEL PIPE Installation

4. INSTALL FUEL PRESSURE PULSATION DAMPER Installation

5. CONNECT WATER HOSE JOINT Installation

6. INSTALL INTAKE MANIFOLD Installation

7. INSTALL INTAKE AIR SURGE TANK Installation

8. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY Installation

9. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

10. CONNECT NO. 2 VENTILATION HOSE Installation

11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation

12. ADD ENGINE COOLANT Testing and Inspection

13. INSPECT FOR COOLANT LEAK Testing and Inspection

14. INSPECT FOR FUEL LEAK Testing and Inspection

15. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

16. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

17. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

18. INSTALL FRONT WIPER ARM HEAD CAP Installation

19. INSTALL ROOF DRIP SIDE FINISH MOULDING LH

20. INSTALL ROOF DRIP SIDE FINISH MOULDING RH

21. INSTALL FRONT UPPER FENDER PROTECTOR LH Installation

22. INSTALL FRONT UPPER FENDER PROTECTOR RH

HINT
Installation procedure of the RH side is the same as that of the LH side.

23. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

24. INSTALL ENGINE ROOM SIDE COVER LH Installation

25. INSTALL ENGINE ROOM SIDE COVER RH Installation

26. INSTALL COOL AIR INTAKE DUCT SEAL Installation

27. CHECK FUNCTION OF THROTTLE WITH MOTOR BODY ASSEMBLY On-Vehicle Inspection