Installation
CLUTCH: CLUTCH PEDAL: INSTALLATION
1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING
(a) Apply MP grease to the inside of a new clevis bushing.
Text in Illustration
(b) Install the clevis bushing to the clutch pedal.
HINT
Install the clevis bushing from the left side of the vehicle.
2. INSTALL CLUTCH PEDAL PAD
(a) Install the clutch pedal pad to the clutch pedal.
Text in Illustration
3. INSTALL CLUTCH PEDAL CUSHION
(a) Using needle-nose pliers, install the 3 clutch pedal cushions to the clutch pedal.
4. INSTALL CLUTCH PEDAL SHAFT COLLAR
(a) Apply MP grease to the inner, outer and end surfaces of 2 new pedal bushings.
Text in Illustration
(b) Install the clutch pedal shaft collar and 2 pedal bushings to the clutch pedal.
5. INSTALL CLUTCH PEDAL TURNOVER BUSHING
(a) Apply MP grease to the inside of a new turnover bushing.
Text in Illustration
(b) Install the turnover bushing to the clutch pedal.
6. INSTALL CLUTCH PEDAL SPRING HOLDER
(a) Apply MP grease to the inside of a new clutch pedal spring holder.
Text in Illustration
(b) Install the clutch pedal spring holder.
7. INSTALL CLUTCH PEDAL SUB-ASSEMBLY
(a) Install the clutch pedal to the clutch pedal support with the bolt, washer and nut.
Torque : 37 Nm (375 kgf-cm, 27 ft-lbf)
8. INSTALL PEDAL WITH HOOK SPRING
(a) Apply MP grease to the sliding portion of the spring.
Text in Illustration
(b) Install the hook spring.
9. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN Installation
10. INSTALL CLUTCH SWITCH ASSEMBLY
(a) Install the clutch switch assembly so that its end touches the clutch pedal cushion.
HINT
Tighten the lock nut to the specified torque when adjusting the clutch pedal.
Torque : 16 Nm (160 kgf-cm, 12 ft-lbf)
11. INSTALL CLUTCH PEDAL SWITCH ASSEMBLY
(a) Install the clutch pedal switch assembly to the clutch pedal support sub-assembly with the nut.
Torque : 16 Nm (160 kgf-cm, 12 ft-lbf)
12. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY
(a) Install the clutch pedal support with the 2 nuts and bolt.
Torque : 19 Nm (190 kgf-cm, 14 ft-lbf)
13. CONNECT CLUTCH LINE Installation
14. CONNECT CLUTCH RESERVOIR TUBE
(a) Connect the clutch reservoir tube.
15. INSTALL WIRE HARNESS
(a) Connect the 3 connectors and 2 clamps.
16. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
17. BLEED CLUTCH LINE Procedures
18. INSPECT FLUID LEVEL IN RESERVOIR Testing and Inspection
19. INSPECT FOR FLUID LEAK
HINT
Check for leaks from the clutch system.
20. INSPECT AND ADJUST CLUTCH PEDAL HEIGHT
Adjustments
21. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY
Installation
22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
23. INSPECT SRS WARNING LIGHT
Diagnosis System