Removal

4GR-FSE COOLING: WATER PUMP: REMOVAL

1. REMOVE COOL AIR INTAKE DUCT SEAL Removal

2. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

3. REMOVE INLET NO. 1 AIR CLEANER Removal

4. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

5. REMOVE V-RIBBED BELT Removal

6. REMOVE ENGINE UNDER COVER

7. REMOVE REAR ENGINE UNDER COVER LH Removal

8. DRAIN ENGINE COOLANT Service and Repair

9. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE Removal

10. REMOVE DISCHARGE HOSE SUB-ASSEMBLY Removal

11. REMOVE COMPRESSOR AND MAGNETIC CLUTCH Removal

12. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal

13. DISCONNECT RADIATOR HOSE

(a) Disengage the 2 clamps and disconnect the No. 1 radiator hose and No. 2 radiator hose.

Text in Illustration

14. REMOVE NO. 1 ENGINE COVER Removal

15. REMOVE INJECTOR DRIVER Removal

16. REMOVE NO. 2 ENGINE COVER Removal

17. REMOVE WATER PUMP PULLEY

(a) Using SST, hold the water pump pulley.

SST : 09960-10010

09962-01000

09963-00700

(b) Remove the 4 bolts and water pump pulley.

18. REMOVE INLET WATER ASSEMBLY

(a) Disconnect the 5 hoses.

(b) Remove the 4 bolts, nut and inlet water assembly.

Text in Illustration

19. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Remove the bolt, No. 2 idler pulley cover plate and No. 2 idler pulley sub-assembly.

20. REMOVE WATER PUMP ASSEMBLY

(a) Remove the 16 bolts, water pump assembly and water pump gasket.