Removal

BRAKE SYSTEM (OTHER): BRAKE BOOSTER: REMOVAL

NOTICE:
Release the vacuum from the booster by depressing the brake pedal several times. Then remove the brake master cylinder sub-assembly from the brake booster assembly.

1. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY

HINT
Refer to the procedure up to Remove Driver Side Knee Airbag Assembly Removal.

2. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

HINT
Refer to the procedure up to Remove Cowl Top Ventilator Louver Sub-assembly Removal.

3. REMOVE FRONT WHEEL

4. DRAIN BRAKE FLUID

NOTICE:
If brake fluid leaks onto any painted surface, immediately wash it off.

5. REMOVE NO. 3 ENGINE ROOM RELAY BLOCK Removal

6. SEPARATE CLUTCH RESERVOIR HOSE (for Manual Transmission) Removal

7. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY Removal

8. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET Removal

9. REMOVE BRAKE PEDAL RETURN SPRING

(a) Remove the brake pedal return spring.





10. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Remove the clip and push rod pin, and separate the brake master cylinder push rod clevis.





11. REMOVE BRAKE BOOSTER ASSEMBLY

(a) Using a union nut wrench, disconnect the front No. 3 brake line from the front flexible hose LH.





(b) Disengage the grommet and remove the front No. 3 brake line.

(c) Remove the 4 nuts and brake booster assembly.





NOTICE:
Do not damage the brake lines.

12. REMOVE BRAKE BOOSTER GASKET

(a) Remove the brake booster gasket from the brake booster assembly.

13. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY

(a) Remove the brake vacuum check valve assembly from the brake booster assembly.

14. REMOVE CHECK VALVE GROMMET

(a) Remove the check valve grommet from the brake booster assembly.

15. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Loosen the lock nut and remove the brake master cylinder push rod clevis and lock nut.