Installation

BRAKE SYSTEM (OTHER): BRAKE BOOSTER: INSTALLATION

1. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Temporarily install the lock nut and brake master cylinder push rod clevis.

HINT
Fully tighten the lock nut when adjusting the brake pedal height.

2. INSTALL CHECK VALVE GROMMET

(a) Install the check valve grommet to the brake booster assembly.

3. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

(a) Install the brake vacuum check valve assembly to the brake booster assembly.

4. INSTALL BRAKE BOOSTER GASKET

(a) Install a new brake booster gasket to the brake booster assembly.

5. INSTALL BRAKE BOOSTER ASSEMBLY

(a) Install the brake booster assembly with the 4 nuts.





Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)

NOTICE:
Do not damage the brake lines.

(b) Install the front No. 3 brake line and engage the grommet.





(c) Using a union nut wrench, connect the front No. 3 brake line to the front flexible hose LH.

Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
* Do not kink or damage the brake line.
* Do not allow any foreign matter such as dirt or dust to enter the brake line from the clip or bracket.
* Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.

6. CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Apply lithium soap base glycol grease to the push rod pin.





(b) Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin and a new clip.

7. INSTALL BRAKE PEDAL RETURN SPRING

(a) Install the brake pedal return spring.





8. INSTALL BRAKE ACTUATOR ASSEMBLY WITH BRACKET Installation

9. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY Installation

10. CONNECT CLUTCH RESERVOIR HOSE (for Manual Transmission) Installation

11. INSTALL NO. 3 ENGINE ROOM RELAY BLOCK Installation

12. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

HINT
Refer to the procedure from Install Driver Side Knee Airbag Assembly Installation.

13. BLEED BRAKE SYSTEM

HINT
Service and Repair

14. BLEED CLUTCH LINE (for Manual Transmission)

HINT
Procedures

15. INSPECT AND ADJUST BRAKE PEDAL

HINT
Adjustments

16. INSTALL FRONT WHEEL

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

17. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

HINT
Refer to the procedure from Install Cowl Top Ventilator Louver Sub-assembly Installation.

18. INSPECT SENSOR SIGNAL

HINT
Test Mode Procedure