Installation

POWER STEERING: STEERING GEAR (for 4WD): INSTALLATION

1. INSTALL POWER STEERING GEAR ASSEMBLY

(a) Install the power steering gear assembly with the 2 bolts and 2 nuts.





Torque : 102 Nm (1,038 kgf-cm, 75 ft-lbf)

2. INSTALL ENGINE ASSEMBLY WITH TRANSMISSION

HINT
Refer to the instructions for installation of the engine assembly.

* for 4GR-FSE: Installation
* for 2GR-FSE: Installation

3. CONNECT TIE ROD ASSEMBLY LH

(a) Connect the tie rod assembly LH to the steering knuckle with the nut.

Torque : 65 Nm (663 kgf-cm, 48 ft-lbf)

(b) Install a new clip.

4. CONNECT TIE ROD ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

5. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the No. 2 steering intermediate shaft assembly and the power steering gear assembly.





(b) Install the bolt.





Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

6. INSTALL ENGINE UNDER COVER

7. INSTALL FRONT WHEELS

Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)

8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

9. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

10. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT
Front Wheel Alignment

11. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT

HINT
Programming and Relearning