Installation

BRAKE: BRAKE MASTER CYLINDER: INSTALLATION

1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

(a) Install a new O-ring to the brake master cylinder sub-assembly.

(b) Install the brake master cylinder sub-assembly to the booster assembly with the 2 nuts.





Torque : 13 Nm (127 kgf-cm, 9 ft-lbf)

(c) Using a union nut wrench (10 mm), connect the 2 brake lines to the brake master cylinder sub-assembly.





without a union nut wrench - Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

with a union nut wrench - Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)

NOTICE:
* Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
* This torque value is effective when the union nut wrench is parallel to the torque wrench.
* Do not kink or damage the brake line.
* Do not allow any foreign matter such as dirt or dust to enter the brake line.

(d) Engage the clamp and connect the warning switch connector.





2. CONNECT CLUTCH RESERVOIR HOSE (for Manual Transmission)

(a) Connect the clutch reservoir hose with the clip.

3. INSTALL NO. 3 ENGINE ROOM RELAY BLOCK

(a) Install the No. 3 engine room relay block with the bolt and nut.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

4. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

5. BLEED MASTER CYLINDER Service and Repair

6. BLEED BRAKE LINE Service and Repair

7. BLEED BRAKE ACTUATOR ASSEMBLY Service and Repair

8. BLEED AIR FROM CLUTCH LINE (for Manual Transmission) Procedures

9. INSPECT FLUID LEVEL IN RESERVOIR Service and Repair

10. INSPECT FOR BRAKE FLUID LEAK

11. INSTALL ENGINE ROOM SIDE COVER LH Installation

12. INSTALL COOL AIR INTAKE DUCT SEAL Installation