Installation
2ZR-FXE EMISSION CONTROL: EGR VALVE: INSTALLATION
1. INSTALL WIRE HARNESS CLAMP BRACKET
(a) Install the wire harness clamp bracket with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
2. INSTALL EGR VALVE ASSEMBLY
(a) Temporarily install a new gasket and the EGR valve assembly with the 2 nuts (A).
Text in Illustration
(b) Install 2 new gaskets and set the EGR valve with cooler assembly in place.
(c) Using an E8 "TORX" socket wrench, install the 4 stud bolts.
Stud Bolt (B) - Torque : 9.5 Nm (97 kgf-cm, 84 in-lbf)
Stud Bolt (C) - Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
(d) Temporarily install the 4 nuts (B and C) and bolt.
(e) Tighten the 2 nuts (A).
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(f) Tighten the 2 nuts (B) and bolt.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
NOTICE:
Make sure that all installation surfaces of the EGR valve with cooler assembly are in even contact when tightening the bolts and nuts.
(g) Tighten the 2 nuts (C).
Type A - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
Type B - Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)
(h) Connect the connector, wire harness clamp and 4 water hoses.
3. INSTALL EGR PIPE ASSEMBLY
(a) Install 2 new gaskets and EGR pipe assembly with the 4 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
NOTICE:
Make sure to tighten the 4 bolts evenly until the flanges of the EGR pipe assembly contact with the installation surfaces.
(b) Install the wire harness support with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(c) Connect the 2 wire harness clamps.
4. INSTALL AIR CLEANER CASE Installation
5. INSTALL INLET AIR CLEANER ASSEMBLY Installation
6. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
7. INSTALL NO. 2 CYLINDER HEAD COVER Installation
8. ADD COOLANT (for Engine) Coolant (For Engine)
9. INSPECT FOR COOLANT LEAK (for Engine) Cooling System
10. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY Installation
11. INSTALL COWL BODY MOUNTING REINFORCEMENT LH Installation
12. INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL Installation
13. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL Installation
14. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
Installation