FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Removal





2ZR-FXE EMISSION CONTROL: EGR COOLER: REMOVAL

1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Removal

2. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL Removal

3. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL Removal

4. REMOVE COWL BODY MOUNTING REINFORCEMENT LH Removal

5. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY Removal

6. DRAIN COOLANT (for Engine) Coolant (For Engine)

7. REMOVE NO. 2 CYLINDER HEAD COVER Removal

8. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

9. REMOVE INLET AIR CLEANER ASSEMBLY Removal

10. REMOVE AIR CLEANER CASE Removal

11. REMOVE EGR PIPE ASSEMBLY Removal

12. REMOVE EGR COOLER SUB-ASSEMBLY

(a) Disconnect the connector, wire harness clamp and 4 water hoses.





(b) Remove the 4 nuts and bolt.





Text in Illustration





(c) Using an E8 "TORX" socket wrench, remove the 4 stud bolts and EGR valve with cooler assembly.

(d) Remove the gasket.

(e) Remove the 2 nuts, EGR cooler sub-assembly and gasket.