FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal





POWER STEERING: STEERING GEAR (for 4WD): REMOVAL

1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait for 90 seconds after disconnecting the cable to prevent the airbag working. Service Precautions

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

3. REMOVE FRONT WHEELS

4. REMOVE ENGINE UNDER COVER

5. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY NO.2

(a) Fix the steering wheel with the seat belt in order to prevent rotation.





HINT
This operation is useful to prevent damage to the spiral cable.

(b) Remove the bolt and slide the steering intermediate shaft assembly No.2.





HINT
Do not disconnect the steering intermediate shaft assembly No.2 from the power steering link assembly.

(c) Put matchmarks on the steering intermediate shaft assembly No.2 from the power steering link assembly.





(d) Separate the intermediate shaft assembly No.2 from the power steering link assembly.

6. SEPARATE TIE ROD ASSEMBLY LH

(a) Remove the clip and the nut.

(b) Using SST, separate the tie rod assembly LH from the steering knuckle





SST : 09628-00011

NOTICE:
* Hang SST with a string, etc. to prevent it from falling.
* Do not damage the front disc brake dust cover.
* Do not damage the ball joint dust cover.
* Do not damage the steering knuckle.
* Make sure that the SST is securely set to the steering knuckle spacer.
* If the spacer has come off, replace the steering knuckle with a new one.

7. SEPARATE TIE ROD ASSEMBLY RH

SST : 09628-00011

HINT
Perform the same procedure as for the LH side.

8. REMOVE ENGINE ASSEMBLY WITH TRANSMISSION

HINT
Refer to the instructions for removal of the engine assembly (2GR-FSE) Removal.

9. REMOVE POWER STEERING LINK ASSEMBLY

(a) Remove the 2 bolts, 2 nuts, and the power steering link assembly from the front frame assembly.