FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation





POWER STEERING: STEERING GEAR (for 4WD): INSTALLATION

1. INSTALL POWER STEERING LINK ASSEMBLY

(a) Install the power steering link assembly with the 2 bolts and 2 nuts.





Torque : 102 Nm (1,038 kgf-cm, 75 ft-lbf)

2. INSTALL ENGINE ASSEMBLY WITH TRANSMISSION

HINT
Refer to the instructions for installation of the engine assembly (2GR-FSE) Installation.

3. CONNECT TIE ROD ASSEMBLY LH

(a) Connect the tie rod assembly LH to the steering knuckle with the nut.

Torque : 65 Nm (663 kgf-cm, 50 ft-lbf)

(b) Install a new clip.

4. CONNECT TIE ROD ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

5. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY NO.2

(a) Align the matchmarks on the intermediate shaft assembly No.2 and the power steering link assembly.





(b) Install the bolt.





Torque : 35 Nm (360 kgf-cm, 26 ft-lbf)

6. INSTALL ENGINE UNDER COVER

7. INSTALL FRONT WHEELS

Torque : 103 Nm (1,050 kgf-cm, 76 ft-lbf)

8. CONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

9. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

10. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Front Wheel Alignment

11. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT

Power Steering System