FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Home >> Lexus >> 2011 >> CT 200h L4-1.8L (2ZR-FXE) Hybrid >> Repair and Diagnosis >> Transmission and Drivetrain >> Drive Axles, Bearings and Joints >> Axle Shaft Assembly >> Service and Repair >> Removal and Replacement >> Installation

Installation





DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY: INSTALLATION

1. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING

(a) Install a new front drive shaft hole snap ring to the front drive inboard joint assembly.

HINT
Face the end gap of the front drive inboard joint hole snap ring downward.

2. INSTALL FRONT DRIVE SHAFT ASSEMBLY

(a) Align the inboard joint splines, and using a brass bar and a hammer, install the front drive shaft assembly.





NOTICE:
* Face the end gap of the front drive shaft hole snap ring downward.
* Do not damage the transaxle case oil seal.
* Do not damage the inboard joint boot.
* Make sure to center the front drive shaft assembly during installation to prevent damage to the front drive shaft hole snap ring.

HINT
Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.

(b) Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly.





Text in Illustration





3. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY Installation

4. INSTALL FRONT STABILIZER LINK ASSEMBLY Installation

5. CONNECT TIE ROD END SUB-ASSEMBLY Installation

6. INSTALL FRONT FLEXIBLE HOSE Installation

7. INSTALL FRONT SPEED SENSOR Installation

8. INSTALL FRONT AXLE SHAFT NUT

(a) Clean the threaded parts on the drive shaft and a new axle shaft nut using a non-residue solvent.

HINT
* Be sure to perform this work even when using a new drive shaft.
* Keep the threaded parts free of oil and foreign matter.

(b) Using a socket wrench (30 mm), install the axle shaft nut.





Torque : 216 Nm (2203 kgf-cm, 159 ft-lbf)

(c) Using a chisel and hammer, stake the front axle shaft nut.

9. ADD HYBRID TRANSAXLE FLUID Adjustments

10. INSPECT HYBRID TRANSAXLE FLUID Adjustments

11. INSTALL FRONT WHEELS

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

12. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Front Wheel Alignment

13. INSTALL REAR ENGINE UNDER COVER LH

14. INSTALL REAR ENGINE UNDER COVER RH

15. INSTALL NO. 1 ENGINE UNDER COVER

16. INSPECT SPEED SENSOR SIGNAL

Test Mode Procedure
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