Installation
HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION
1. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT ASSEMBLY
NOTICE:
* Be sure to support the air conditioning unit assembly when removing it because failure to do so may cause brackets of the air conditioning unit assembly to break.
* When installing the air conditioning unit, eliminate static electricity by touching the vehicle body to prevent electrical components from being damaged.
(a) Temporarily tighten the air conditioning unit assembly with the bolt and nut.
(b) Engage the cooler drain hose as shown in the illustration.
NOTICE:
Connect the cooler drain hose firmly to prevent water leaks.
2. INSTALL INSTRUMENT PANEL REINFORCEMENT
(a) Install the instrument panel reinforcement assembly with the 5 bolts [A].
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
(b) Install the air conditioning unit assembly with the 3 bolts [B].
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
HINT
Tighten the bolts in the order shown in the illustration.
(c) Connect the center airbag sensor connectors to the center airbag sensor assembly as shown in the illustration.
NOTICE:
When connecting any airbag connector, take care not to damage the airbag wire harness.
(d) Check that the waterproof sheet on the top of the center airbag sensor is not folded or deformed.
(e) Check that there is no looseness in the installation parts of the center airbag sensor assembly.
(f) Engage each clamp.
(g) Connect each connector.
(h) Install the 2 bolts and connect the 2 earth wires.
Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)
Text in Illustration
(i) w/ PTC Heater:
(1) Connect the 2 connectors.
3. INSTALL ECU INTEGRATION BOX RH Installation
4. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY Installation
5. INSTALL CENTER INSTRUMENT PANEL TO COWL BRACE
(a) Engage the guide.
(b) Install the center instrument panel to cowl brace with the 2 bolts.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
6. INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY
(a) Engage the 6 claws.
(b) Install the lower defroster nozzle assembly with the 2 clips.
7. INSTALL NO. 2 HEATER TO REGISTER DUCT
(a) Install the No. 2 heater to register duct with the 3 clips.
8. INSTALL REAR NO. 1 AIR DUCT
(a) Engage the 2 claws and install the rear No. 1 air duct.
9. INSTALL REAR NO. 2 AIR DUCT
(a) Engage the 2 claws and install the rear No. 2 air duct.
10. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY
(a) Install the screw.
Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)
(b) Install the No. 2 instrument panel brace sub-assembly with the bolt and nut.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
(c) Engage each clamp.
(d) Install the bolt and connect the earth wire.
Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)
11. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY
(a) Install the screw.
Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)
(b) Install the No. 1 instrument panel brace sub-assembly with the bolt and nut.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
(c) Engage each clamp.
(d) Install the bolt and connect the earth wire.
Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)
12. INSTALL CENTER INSTRUMENT PANEL REINFORCEMENT SUB-ASSEMBLY
(a) Install the center instrument panel reinforcement sub-assembly with the bolt and nut.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
13. INSTALL WINDSHIELD WIPER RELAY ASSEMBLY Installation
14. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(a) Install the air conditioning unit assembly with the bolt and nut.
Bolt - Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
Nut - Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
15. INSTALL STEERING POST ASSEMBLY Installation
16. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation
17. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
18. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY
(a) Engage the 2 claws to install the rear No. 1 air duct sub-assembly.
19. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation
20. INSTALL STEERING COLUMN COVER Installation
21. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER
22. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation
23. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
(a) Install the brake pedal support assembly to the instrument panel reinforcement with the bolt.
Torque : 24 Nm (241 kgf-cm, 17 ft-lbf)
24. INSTALL POWER STEERING ECU ASSEMBLY Installation
25. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY
Installation
26. CONNECT OUTLET HEATER WATER HOSE
(a) Using pliers, grip the claws of the clip and slide the clip to connect the outlet heater water hose.
27. CONNECT INLET HEATER WATER HOSE
(a) Using pliers, grip the claws of the clip and slide the clip to connect the inlet heater water hose.
28. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
(a) Remove the attached vinyl tape from the pipe.
(b) Apply a sufficient amount of compressor oil to a new O-ring and the fitting surface of the air conditioning tube and accessory assembly.
Compressor oil:
ND-OIL 11 or equivalent
(c) Install the O-ring on the air conditioning tube and accessory assembly.
NOTICE:
* Keep the O-ring and O-ring fitting surfaces free from dirt or foreign matter.
* Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
(d) Install the air conditioning tube and accessory assembly.
29. CONNECT SUCTION PIPE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the pipe.
(b) Apply a sufficient amount of compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.
Compressor oil:
ND-OIL 11 or equivalent
(c) Install the O-ring on the suction pipe sub-assembly.
NOTICE:
* Keep the O-ring and O-ring fitting surfaces free from dirt or foreign matter.
* Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
(d) Install the suction pipe sub-assembly.
(e) Move the hook connector in the direction indicated by the arrow in the illustration.
(f) Insert the pipe joint into the fitting hole securely and tighten the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
30. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
31. ADJUST SPIRAL WITH SENSOR CABLE SUB-ASSEMBLY Installation
32. INSTALL STEERING WHEEL ASSEMBLY Installation
33. CHECK STEERING WHEEL CENTER POINT
34. INSTALL HORN BUTTON ASSEMBLY
Installation
35. INSPECT AND ADJUST BRAKE PEDAL HEIGHT
Adjustments
36. ADD COOLANT (for Engine) Service and Repair
37. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT Service and Repair
38. WARM UP COMPRESSOR Service and Repair
39. INSPECT FOR REFRIGERANT LEAK Service and Repair
40. INSPECT FOR COOLANT LEAK (for Engine) Testing and Inspection
41. INITIALIZATION SERVO MOTOR
Initialization