Installation

4GR-FSE COOLING: RADIATOR: INSTALLATION

1. INSTALL RADIATOR ASSEMBLY

(a) Install the 2 radiator support cushions and the 2 lower radiator supports to the radiator assembly.

(b) Install the cooling fan assembly to the radiator assembly by engaging them at the bottom. Engage the 3 claws to secure the cooling fan assembly to the radiator assembly.

NOTICE:
Make sure that the cooler condenser assembly and radiator assembly do not come into contact with each other.

2. INSTALL RESERVE TANK CAP SUB-ASSEMBLY

(a) Install the reserve tank cap sub-assembly to the reserve tank.

3. INSTALL ENGINE ROOM ECU OUTLET DUCT

(a) Install the engine room ECU outlet duct to the engine room ECU box.

4. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the 4 bolts and the cooler condenser assembly to the radiator assembly.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

5. INSTALL RADIATOR OUTLET HOSE

(a) Install the radiator outlet hose to the radiator assembly and secure it with the clips.

HINT
* Make sure that the claws on the clips are facing downward.
* Dimension "a" in the illustration (between the hose end and the clip end) should be less than 1.0 - 5.0 mm.
* Connect the hose until it makes contact with the stopper. (Dimension "b" should be less than 2.5 mm)
6. INSTALL RADIATOR INLET HOSE

(a) Install the radiator inlet hose to the radiator assembly and secure it with the clips.

HINT
* Make sure that the claws on the clips are positioned as shown in the illustration.
* Dimension "a" in the illustration (between the hose end and the clip end) should be less than 1.0 to 5.0 mm.
* Connect the hose until it makes contact with the stopper. (Dimension "b" should be less than 2.5 mm)
7. INSTALL UPPER RADIATOR SUPPORT

(a) Install the 5 bolts and the upper radiator support.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(b) Install the 6 wire harness clamps and the No.2 engine room wire.

(d) Connect the clamp and the cooling fan motor connector.

(e) Connect the 4 wire harness clamps and the 3 connectors.

8. INSTALL HOOD LOCK ASSEMBLY

(a) Install the 2 bolts and the hood lock assembly to the upper radiator support.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(b) Install the hood lock nut and the hood lock nut cap.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Connect the connector.

9. INSTALL HOOD LOCK CONTROL CABLE COVER

(a) Connect the clamp, and install the 3 screws and the hood lock control cable cover.

10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation

11. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

12. CONNECT NO. 2 VENTILATION HOSE Installation

13. INSTALL NO. 1 INLET AIR CLEANER Installation

14. INSTALL RADIATOR SUPPORT OPENING COVER

(a) Connect the 2 clips, and install the radiator support opening cover.

15. INSTALL FRONT BUMPER ENERGY ABSORBER

16. INSTALL FRONT BUMPER ASSEMBLY

17. ADD ENGINE COOLANT Testing and Inspection

18. CHECK FOR ENGINE COOLANT LEAKAGE Testing and Inspection

19. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY Adjustments

20. PUT VEHICLE UNDER THESE CONDITIONS

(a) Adjust the tire pressure to the correct value range.

(b) Start the engine and charge the battery.

21. FOG LIGHT AIMING ADJUSTMENT Adjustments

22. FOG LIGHT AIMING INSPECTION Adjustments

23. INSTALL ENGINE UNDER COVER

24. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

25. INSTALL ENGINE ROOM SIDE COVER LH Installation

26. INSTALL ENGINE ROOM SIDE COVER RH Installation

27. INSTALL COOL AIR INTAKE DUCT SEAL Installation