Installation
AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION
1. INSTALL BLOWER ASSEMBLY
(a) Install the blower with the 2 claws and screw.
Torque : 3.0 Nm (30 kgf-cm, 27 in-lbf)
(b) Connect the connector.
2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation
3. INSTALL NO. 2 AIR DUCT
(a) Install the duct with the screw.
4. INSTALL FOOT DUCT UPPER
(a) Attach the 2 claws and install the foot duct.
5. INSTALL FOOT DUCT LOWER
(a) Attach the 2 claws to install the foot duct.
6. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(a) Install the A/C unit with the nut.
Torque : 9.8 Nm (100 kgf-cm, 7 ft-lbf)
7. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Driver side:
(1) Using a T40 "torx" socket, install the instrument panel reinforcement with the 3 "torx" bolts.
Torque : 17 Nm (173 kgf-cm, 13 ft-lbf)
(b) Passenger side:
(1) Using a 12 mm hexagon wrench, install the instrument panel reinforcement with the 2 bolts.
Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)
(2) Using a T40 "torx" socket, install the instrument panel reinforcement with the 2 "torx" bolts.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(c) Install the instrument panel reinforcement with the 6 bolts and 2 screws.
- Torque : 9.8 Nm (100 kgf-cm, 7 ft-lbf for bolt A)
(d) Install the bolt and cap.
(e) Connect the 2 connectors and attach the 27 clamps.
(f) Install the 2 junction blocks with the 2 bolts and 3 nuts.
8. CONNECT TRANSPONDER KEY ECU ASSEMBLY
(a) Install the transponder key ECU with the screw.
(b) Attach the clamp.
9. INSTALL DEFROSTER LOWER NOZZLE ASSEMBLY
(a) Attach the 4 claws and install the defroster lower nozzle.
10. INSTALL NO. 1 CONSOLE BOX DUCT
(a) Install the console box duct.
11. INSTALL NO. 2 CONSOLE BOX DUCT
(a) Install the console box duct with the 2 clips.
12. INSTALL STEERING COLUMN ASSEMBLY
For 2GR-FSE Installation
For 1UZ-FSE Installation
13. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY
(a) Install the instrument panel safety pad sub-assembly Installation.
14. INSTALL HEATER WATER HOSE INLET A
(a) Install the water hose and attach the clip.
15. INSTALL HEATER WATER OUTLET HOSE A
(a) Use the same procedures described for the water hose.
16. INSTALL LIQUID TUBE SUB-ASSEMBLY A
(a) Remove the vinyl tape attached to the tube.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the liquid tube.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the liquid tube.
(d) Install the liquid tube to the fitting hole.
17. INSTALL SUCTION PIPE SUB-ASSEMBLY
(a) Remove the vinyl tape attached to the pipe.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the suction pipe.
(d) Move the hook connector in the direction indicated by the arrow in the illustration.
(e) Insert the pipe joints into the fitting holes securely and tighten the bolt.
Torque : 9.8 Nm (100 kgf-cm, 7 ft-lbf)
18. INSTALL FRONT WIPER MOTOR AND LINK ASSEMBLY Installation
19. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
20. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
21. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
22. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
23. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
24. INSTALL ENGINE ROOM SIDE COVER LH Installation
25. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH Installation
26. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH Installation
27. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
28. ADD ENGINE COOLANT (for 2GR-FSE) Service and Repair
29. ADD ENGINE COOLANT (for 1UR-FSE) Service and Repair
30. CHARGE REFRIGERANT Service and Repair
31. INSTALL COOL AIR INTAKE DUCT SEAL Installation
32. WARM UP ENGINE (for 2GR-FSE) Service and Repair
33. WARM UP ENGINE (for 1UR-FSE) Service and Repair
34. INSPECT FOR COOLANT LEAK (for 2GR-FSE) Testing and Inspection
35. INSPECT FOR COOLANT LEAK (for 1UR-FSE) Testing and Inspection
36. INSPECT FOR REFRIGERANT LEAK Service and Repair