Installation

AIR CONDITIONING: CONDENSER (for 2GR-FSE): INSTALLATION

1. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the cooler condenser with the 4 bolts.





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

HINT
If the condenser is replaced with a new one, add compressor oil to the new condenser.

Capacity:

40 cc (1.4 fl. oz.)

Compressor oil:

ND-8 or equivalent

2. INSTALL DISCHARGE HOSE SUB-ASSEMBLY





(a) Remove the vinyl tape attached to the pipe and connecting part of the cooler condenser.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the discharge hose.

(d) Install the discharge hose on the cooler condenser with the bolt.

Torque : 5.4 Nm (55 kgf-cm, 47 in-lbf)

3. INSTALL LIQUID TUBE SUB-ASSEMBLY A





(a) Remove the vinyl tape attached to the pipe and connecting part of the cooler condenser.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the liquid tube.

(d) Install the liquid tube on the cooler condenser with the bolt.

Torque : 5.4 Nm (55 kgf-cm, 47 in-lbf)

4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

(a) Install the radiator support with 5 bolts.





Torque : 5.5 Nm (56 kgf-cm, 48 in-lbf)

(b) Attach the 6 clamps and install the wire harness.





5. INSTALL HOOD LOCK ASSEMBLY Installation

6. INSTALL HOOD LOCK CONTROL CABLE COVER Installation

7. INSTALL RADIATOR SUPPORT OPENING COVER Installation

8. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation

9. INSTALL FRONT BUMPER COVER Installation

10. INSTALL NO. 1 AIR CLEANER INLET Installation

11. INSTALL ENGINE ROOM SIDE COVER LH Installation

12. INSTALL ENGINE ROOM SIDE COVER RH Installation

13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

14. CHARGE REFRIGERANT Service and Repair

15. INSTALL COOL AIR INTAKE DUCT SEAL Installation

16. WARM UP ENGINE Service and Repair

17. CHECK FOR LEAKAGE OF REFRIGERANT Service and Repair

18. PERFORM INITIALIZATION

(a) Perform initialization Repair Instruction - Initialization.

NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.