FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal








3UZ-FE INTAKE: INTAKE MANIFOLD: REMOVAL

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE Removal
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

3. DRAIN ENGINE COOLANT Service and Repair
4. REMOVE V-BANK COVER
(a) Remove the 2 nuts and cover.
5. REMOVE INTAKE AIR CONNECTOR PIPE
(a) Disconnect the air hose and ventilation hose.
(b) Loosen the 2 clamps. Then remove the bolt and intake air connector pipe.
6. REMOVE THROTTLE BODY ASSEMBLY Removal
7. REMOVE NO. 1 V-BANK COVER BRACKET
(a) Remove the bolt and cover bracket.
8. REMOVE NO. 2 V-BANK COVER BRACKET
(a) Remove the bolt and cover bracket.
9. REMOVE NO. 3 V-BANK COVER BRACKET
(a) Remove the bolt and cover bracket.
10. REMOVE NO. 4 V-BANK COVER BRACKET
(a) Remove the bolt and cover bracket.
11. REMOVE PURGE VSV
(a) Disconnect the purge VSV connector.
(b) Disconnect the 2 hoses from the purge VSV.
(c) Remove the bolt and purge VSV.
12. DISCONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY





(a) Using a union nut wrench, disconnect the fuel pipe.
13. REMOVE INTAKE MANIFOLD
(a) Disconnect the vacuum hose of the brake booster.
(b) Disconnect the air hose of the power steering.
(c) Disconnect the ventilation hose.
(d) Disconnect the 8 injector connectors.





(e) Remove the 6 bolts, 4 nuts and intake manifold.
14. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET