Installation

BRAKE: REAR BRAKE: INSTALLATION

INSTALLATION
HINT:
- Use the same procedures for the LH side and RH side.
- The procedures listed below are for the LH side.

1. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH
(a) Install the cylinder with the 2 bolts.
Torque: 104 Nm (1065 kgf-cm, 77 ft-lbf)
(b) Install a new gasket, and then connect the flexible hose with the union bolt.
Torque: 30 Nm (310 kgf-cm, 22 ft-lbf)
2. INSTALL REAR DISC BRAKE PAD
(a) Apply disc brake grease to both sides of the inner anti-squeal shims.
(b) Install the 4 shims to the pads.
NOTICE:
- When replacing a worn pad, the shims must be replaced together with the pad.
- Make sure the arrows on the inner shims face the direction of disc rotation, as shown in the illustration.





(c) Drain a small amount of fluid from the reservoir.





(d) Press in the pistons with a wrench's handle or equivalent.
- Tape the wrench's handle before use.
- If the piston is difficult to push in, loosen the bleeder plug and push in the piston while draining some fluid.

(e) Install the 2 pads.
NOTE:
There should be no oil or grease on the friction surfaces of the pads and disc.

(f) Install the pad guide pin and clip.





(g) Install a new No. 2 spring.





(h) Install the No. 1 spring.
- Make that the claw of the spring is attached to the cylinder securely.
- Ensure that there is no gap between the pad guide pin and spring.
- Ensure that the "A" and "B" portions of the spring are attached to the pad.

3. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
4. BLEED AIR FROM BRAKE LINE Service and Repair
5. CHECK BRAKE FLUID LEVEL IN RESERVOIR Service and Repair
6. CHECK FOR BRAKE FLUID LEAKAGE
7. INSTALL REAR WHEEL
(a) Install the wheel with the 5 nuts.
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
(b) Install the ornament with the 10 bolts.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)