Reassembly

ENGINE HOOD / DOOR: LUGGAGE COMPARTMENT DOOR HINGE: REASSEMBLY

REASSEMBLY
HINT: A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.

1. INSTALL LIMIT SWITCH ASSEMBLY
(a) Install the switch with the screw.





2. INSTALL LUGGAGE DOOR DRIVE GEAR ASSEMBLY LH
(a) Install the gear with the 3 bolts.
Torque: 24 Nm (245 kgf-cm, 18 ft-lbf)





3. INSTALL LIMIT SWITCH ASSEMBLY
(a) Install the switch with the screw.
HINT:
- Be sure to engage the corner hole of the gear cover edge and claw.
- Be careful not to damage the gear cover when the screw is tightened.





4. INSTALL LUGGAGE DOOR CLOSER ASSEMBLY
(a) Using a T30 "TORX" wrench, install the door closer with the 2 screws.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)





5. INSTALL LUGGAGE CLOSER MOTOR ASSEMBLY
(a) Install the motor with the 3 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)





6. INSTALL LUGGAGE COMPARTMENT DOOR SUPPORT ASSEMBLY
(a) Install the snap to the support.
(b) Install the support to the luggage compartment door hinge.





7. INSTALL LUGGAGE COMPARTMENT DOOR HINGE CABLE
(a) Connect the cable.
(b) Install the clip.
HINT: Make sure that the direction of the clip and the installation position are correct.





8. INSTALL BACK DOOR STOPPER BRACKET RH
(a) Temporarily install the stopper bracket to the hinge with the 2 bolts.
HINT: Tighten the stopper bracket and luggage door drive gear ground wire together.

9. INSTALL LUGGAGE COMPARTMENT DOOR HINGE ASSEMBLY RH





(a) Temporarily install the door hinge with the 2 bolts and 3 nuts.
HINT: At this time, install the shims that have been stored.

(b) Remove the 2 hole plugs.
(c) Use the same procedures described above on the other side.
(d) Adjust the hinge position so that SST for positioning can be set as illustrated.
SST: 09803-00010





(e) After the hinge position is adjusted, fully tighten the 2 bolts and 3 nuts which were temporarily installed.
Torque: 22 Nm (224 kgf-cm, 16 ft-lbf)





(f) Install the back door stopper bracket with the 2 bolts labeled A and 4 bolts labeled B.
Torque: 5.5 Nm (56 kgf-cm, 48 in-lbf)
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)





(g) Connect the cable and then tighten the nuts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
- Tighten the nuts while positioning the cable.
- Make sure the length of A and B are equal.

(h) Engage the clamp of the door hinge cable.
HINT: Install the clamp securely.





(i) Connect the door hinge cable.
(j) Install the cable bracket with the 2 nuts.
Torque: 6.9 Nm (70 kgf-cm, 61 in-lbf)





(k) Tighten the nut labeled A before tightening the nut labeled B. Then install the hinge cable to the cable bracket.
Torque: 22 Nm (224 kgf-cm, 16 ft-lbf)
10. INSTALL LUGGAGE COMPARTMENT DOOR PANEL SUB-ASSEMBLY Reassembly
11. INSTALL LUGGAGE COMPARTMENT DOOR COVER Reassembly
12. ADJUST LUGGAGE COMPARTMENT DOOR PANEL SUB-ASSEMBLY Pinout Values and Diagnostic Parameters





13. INSTALL LUGGAGE COMPARTMENT TRIM COVER SIDE RH
(a) Install the trim cover and attach the 3 fasteners.
(b) Install the bezel and attach the 4 claws.





14. INSTALL DOOR INSIDE HANDLE BEZEL
(a) Install the bezel and attach the 4 claws.
15. INSTALL LUGGAGE COMPARTMENT TRIM COVER SIDE LH
(a) Use the same procedures for the RH side and LH side.





16. INSTALL LUGGAGE COMPARTMENT NO. 1 LIGHT ASSEMBLY
(a) Connect the connector.
(b) Install the light.





17. INSTALL LUGGAGE COMPARTMENT TRIM COVER FRONT
(a) Install the trim cover and 12 clips.





18. INSTALL REAR FLOOR FINISH SIDE PLATE RH
(a) Install the drain hose.
(b) Install the side plate and attach the claw.
19. INSTALL REAR FLOOR FINISH SIDE PLATE LH
(a) Use the same procedures for the RH side and LH side.





20. INSTALL LUGGAGE COMPARTMENT TRIM COVER INNER LOWER
(a) Install the trim cover and 6 clips.





21. INSTALL TONNEAU COVER ASSEMBLY
(a) Install the tonneau cover and 2 nuts.
(b) Install the 2 covers.





22. INSTALL TONNEAU COVER STOPPER SUB-ASSEMBLY RH
(a) Connect the connector.
(b) Install the tonneau cover stopper.
(c) Install the 2 bolts.
(d) Using a T40 "TORX" wrench, install the screw.
(e) Install the 2 covers.
(f) Install the cushion.
23. INSTALL TONNEAU COVER STOPPER SUB-ASSEMBLY LH
(a) Use the same procedures for the RH side and LH side.





24. INSTALL SPARE WHEEL CARRIER BRACKET
(a) Install the bracket with the 4 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)





25. INSTALL LUGGAGE COMPARTMENT TRIM REAR COVER SUB-ASSEMBLY
(a) Install the trim cover and 4 clips.





26. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY
(a) Install the striker with the bolt.
27. INSTALL TOOL BOX COVER
(a) Install the cover with the 4 nuts.





28. INSTALL LUGGAGE COMPARTMENT TRIM COVER RH
(a) Install the trim cover and 3 clips.
29. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH
(a) Use the same procedures for the RH side and LH side.
30. INSTALL LUGGAGE COMPARTMENT FLOOR MAT
31. INSTALL SPARE DISC WHEEL
32. INSTALL SPARE WHEEL COVER ASSEMBLY





33. INSTALL REAR FLOOR FINISH PLATE
(a) Install the plate and attach the 4 clips.
34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
35. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.