Removal

2GR-FSE COOLING: WATER PUMP: REMOVAL

REMOVAL

1. REMOVE COOL AIR INTAKE DUCT SEAL Removal
2. REMOVE V-BANK COVER SUB-ASSEMBLY Removal
3. REMOVE NO. 1 INLET AIR CLEANER Removal
4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM Removal
5. REMOVE V-RIBBED BELT Removal
6. REMOVE ENGINE UNDER COVER
7. REMOVE REAR ENGINE UNDER COVER LH Removal
8. DRAIN ENGINE COOLANT Testing and Inspection
9. DRAIN ENGINE OIL Replacement
10. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE Removal
11. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY Removal
12. REMOVE COMPRESSOR AND MAGNETIC CLUTCH Removal
13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal
14. DISCONNECT RADIATOR HOSE





(a) Disengage the 2 clamps and disconnect the radiator inlet hose and radiator outlet hose.
15. REMOVE NO. 1 ENGINE COVER Removal
16. REMOVE INJECTOR DRIVER Removal
17. REMOVE NO. 2 ENGINE COVER Removal
18. REMOVE WATER PUMP PULLEY





(a) Using SST, hold the water pump pulley.
SST: 09960-10010
09962-01000
09963-00700
(b) Remove the 4 bolts and water pump pulley.
19. REMOVE WATER INLET





(a) Disconnect the 5 hoses.





(b) Remove the 4 bolts, nut and water inlet.





(c) Remove the water inlet housing gasket and water outlet pipe O-ring.
20. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY





(a) Remove the bolt, No.2 idler pulley cover plate and No.2 idler pulley sub-assembly.
21. REMOVE WATER PUMP ASSEMBLY





(a) Remove the 16 bolts, water pump assembly and water pump gasket.