Installation

POWER STEERING: STEERING GEAR (for 4WD): INSTALLATION

INSTALLATION

1. INSTALL POWER STEERING GEAR ASSEMBLY
(a) Install the power steering gear assembly with the 2 bolts and 2 nuts.





Torque: 102 Nm (1,038 kgf-cm, 75 ft-lbf)
2. INSTALL ENGINE ASSEMBLY WITH TRANSMISSION
HINT:
Refer to the instructions for installation of the engine assembly (4GR-FSE) Installation.

3. CONNECT TIE ROD ASSEMBLY LH
(a) Connect the tie rod assembly LH to the steering knuckle with the nut.
Torque: 65 Nm (663 kgf-cm, 48 ft-lbf)
(b) Install a new clip.
4. CONNECT TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.

5. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY





(a) Align the matchmarks on the No. 2 steering intermediate shaft assembly and the power steering gear assembly.





(b) Install the bolt.
Torque: 35 Nm (360 kgf-cm, 26 ft-lbf)
6. INSTALL ENGINE UNDER COVER
7. INSTALL FRONT WHEELS
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
9. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
10. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT:
Front Wheel Alignment

11. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT
HINT:
Electronic Power Steering System