Installation

2GR-FSE FUEL: FUEL PUMP (for High Pressure): INSTALLATION

INSTALLATION

1. INSTALL FUEL PUMP ASSEMBLY

(a) Turn the crankshaft until the flat of the cam is facing the cylinder head cover's fuel pump attachment hole, as shown in the illustration.
HINT: When installing the fuel pump by following the procedure described above: By not using the crankshaft pointed side to push up the pump activation surface, it is easier to install the fuel pump and No. 2 fuel pipe later.

(b) Pour 30 cc of engine oil through the cylinder head cover's fuel pump attachment hole into the cylinder head oil collector.

(d) Install a new fuel pump insulator to the cylinder head cover. Then pass the 2 stud bolts through the holes of the fuel pump and set them on the insulator.
NOTE:
Install the insulator so that the open sides of the metal eyelets are facing outward, as shown in the illustration.

(e) Temporarily install the No. 2 fuel pipe to the fuel pump assembly.
NOTE:
Be careful not to damage the sealing surface of the fuel pipe when temporarily installing the fuel pipe.

(f) Install the 2 nuts and tighten them in several passes.
Torque: 25 Nm (255 kgf-cm, 18 ft-lbf)
(g) Connect the fuel hose.
2. CONNECT NO. 2 FUEL PIPE

(a) Install the No. 2 fuel pipe to the delivery pipe with the 2 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)

(b) Using a 19 mm union nut wrench, tighten the union nut.
without union nut wrench - Torque: 30 Nm (306 kgf-cm, 22 ft-lbf)
with union nut wrench - Torque: 27 Nm (275 kgf-cm, 20 ft-lbf)
NOTE:
There must be absolutely no free play in the union on the fuel pump side. If the union on the fuel pump side has free play, replace the fuel pump.
- Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
- Make sure use the union nut wrench and torque wrench are connected in a straight line.

(c) Connect the connector to the fuel pump.
3. INSTALL NO. 1 FUEL PIPE Installation
4. INSTALL FUEL PRESSURE PULSATION DAMPER Installation
5. CONNECT WATER HOSE JOINT Installation
6. INSTALL INTAKE MANIFOLD Installation
7. INSTALL INTAKE AIR SURGE TANK Installation
8. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY Installation
9. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation
10. CONNECT NO. 2 VENTILATION HOSE Installation
11. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
12. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
13. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
14. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
15. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
16. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH Installation
17. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH Installation
18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
19. ADD ENGINE COOLANT Service and Repair
20. INSPECT FOR COOLANT LEAK Testing and Inspection
21. INSPECT FOR FUEL LEAK Testing and Inspection
22. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
23. INSTALL ENGINE ROOM SIDE COVER LH Installation
24. INSTALL ENGINE ROOM SIDE COVER RH Installation
25. INSTALL COOL AIR INTAKE DUCT SEAL Installation
26. CHECK FUNCTION OF THROTTLE BODY WITH MOTOR ASSEMBLY On-Vehicle Inspection
27. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE:
Certain systems need to be initialized after disconnecting and reconnecting the cable to the negative (-) battery terminal.