Removal

2GR-FSE COOLING: WATER PUMP: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

2. REMOVE ENGINE UNDER COVER (for 2WD)
3. REMOVE ENGINE UNDER COVER (for 4WD)
4. REMOVE REAR ENGINE UNDER COVER LH (for 2WD)
5. REMOVE COOL AIR INTAKE DUCT SEAL Removal
6. REMOVE ENGINE ROOM SIDE COVER LH Removal
7. REMOVE V-BANK COVER SUB-ASSEMBLY Removal
8. REMOVE NO. 1 AIR CLEANER INLET Removal
9. DRAIN ENGINE COOLANT Service and Repair
10. DISCONNECT NO. 1 RADIATOR HOSE
11. DISCONNECT NO. 2 RADIATOR HOSE
12. REMOVE V-RIBBED BELT Removal
13. REMOVE NO. 2 ENGINE COVER





(a) Remove the 3 nuts and engine harness cover (LH bank side).





(b) Remove the 3 nuts and cover.
14. REMOVE NO. 1 ENGINE COVER Removal
15. REMOVE INJECTOR DRIVER Removal
16. REMOVE WATER INLET





(a) Disconnect the 5 hoses.





(b) Remove the 4 bolts, nut and water inlet.





(c) Remove the water inlet housing gasket and water outlet pipe's O-ring.
17. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE Removal
18. REMOVE DISCHARGE HOSE SUB-ASSEMBLY Removal
19. REMOVE COOLER COMPRESSOR ASSEMBLY (for 2WD) Removal
20. REMOVE OIL FILTER BRACKET (for 4WD) Removal
21. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY (for 4WD) Removal
22. REMOVE COOLER COMPRESSOR ASSEMBLY (for 4WD) Removal
23. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY Removal
24. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY (for 2WD) Removal
25. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY (for 4WD) Removal





26. REMOVE WATER PUMP PULLEY
(a) Using SST, hold the water pump pulley.
SST: 09960-10010
09962-01000
09963-00700
(b) Remove the 4 bolts and water pump pulley.





27. REMOVE WATER PUMP ASSEMBLY
(a) Remove the 16 bolts, water pump and gasket.