Disassembly

BRAKE: FRONT BRAKE:

DISASSEMBLY
HINT:
- Use the same procedures for the LH side and RH side.
- The procedures listed below are for the LH side.

1. REMOVE CYLINDER BOOT
(a) Using a screwdriver, remove the 2 set rings and boots.
NOTE: Be careful not to damage the brake piston and cylinder.

2. REMOVE FRONT DISC BRAKE PISTON






(a) Place a piece of cloth or equivalent between the piston and cylinder.
(b) Use compressed air to remove the 2 pistons from the cylinder.
CAUTION: Do not place your fingers in front of the piston when using compressed air.
NOTE: Be careful not to spatter the brake fluid.

3. REMOVE PISTON SEAL






(a) Using a screwdriver, pry out the 2 seals from the cylinder.
NOTE: Be careful not to damage the inner cylinder and cylinder groove.

4. REMOVE FRONT DISC BRAKE BLEEDER PLUG
5. REMOVE FRONT DISC
(a) Put matchmarks on the disc and axle hub.
(b) Remove the disc.