FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Disassembly








AIR CONDITIONING: AIR CONDITIONING UNIT (for Rear Side): DISASSEMBLY

DISASSEMBLY





1. REMOVE AIR DUCT LH
(a) Remove the 2 screws and duct.






2. REMOVE AIR DUCT RH
(a) Remove the 2 screws and duct.






3. REMOVE AIR REFINER ELEMENT






4. REMOVE DAMPER SERVO ASSEMBLY LH
(a) Disconnect the connector.
(b) Remove the 2 screws and motor.






5. REMOVE DAMPER SERVO ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 3 screws and motor.






6. REMOVE DAMPER SERVO ASSEMBLY RH
(a) Disconnect the connector.
(b) Remove the 2 screws and motor.






7. REMOVE MODE DAMPER SERVO ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 3 screws and motor.






8. REMOVE SMOKE SENSOR
(a) Disconnect the connector.
(b) Remove the screw and sensor.






9. REMOVE AIR DUCT
(a) Remove the 2 screws and duct.






10. REMOVE BLOWER WITH FAN MOTOR
(a) Disconnect the connector.
(b) Remove the 3 screws and motor.






11. REMOVE DRAIN HOSE
12. REMOVE WIRING AIR CONDITIONING HARNESS
13. REMOVE TUBE AND ACCESSORY ASSEMBLY





(a) Remove the packing and butyl tape.






(b) Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.
(c) Remove the 3 screws and plate.
(d) Remove the tube and accessory and 2 O-rings.
(e) Remove the cooler expansion valve and 2 O-rings from the cooler evaporator.
14. REMOVE EVAPORATOR ASSEMBLY





(a) Remove the 6 screws and 2 brackets.






(b) Remove the 3 clips.
(c) Detach the 2 claws and remove the air duct.






(d) Remove the 10 screws and rear cooling unit case (lower).






(e) Remove the evaporator.