Installation
A960E AUTOMATIC TRANSMISSION ASSEMBLY:
INSTALLATION
1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Using calipers and a straight edge, measure dimension A between the engine and the end surface of the drive plate (#1).
(b) Aligning the matchmarks on the transmission case and torque converter, engage the splines of the input shaft and turbine runner.
(c) Engage the splines of the stator shaft and stator while turning the torque converter clutch.
HINT: Turn the torque converter clutch approximately 180°.
(d) Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch.
NOTE: Do not push on the torque converter when aligning the matchmarks.
(e) Using calipers and a straight edge, measure dimension B shown in the illustration and check that B is greater than A measured in step (#1).
Standard:
A + 1 mm (0.04 in.) or more
2. INSTALL TRANSMISSION OIL COOLER
(a) Coat 2 new O-rings with ATF and install them to the transmission oil cooler.
(b) Install the transmission oil cooler to the automatic transmission assembly with the 3 bolts.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
3. INSTALL TRANSMISSION CONTROL SHAFT LEVER RH
(a) Install the transmission control shaft to the neutral start switch assembly with the nut.
Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)
4. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR
(a) Install the rear No. 1 engine mounting insulator to the automatic transmission assembly with the 4 bolts.
Torque: 12 Nm (120 kgf-cm, 9 ft-lbf)
5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
(a) Install the automatic transmission assembly to the engine with the 9 bolts.
Bolts A and B - Torque: 71 Nm (724 kgf-cm, 52 ft-lbf)
Bolt C - Torque: 37 Nm (377 kgf-cm, 27 ft-lbf)
- Make sure that the mark is as shown in the illustration.
- Do not use excess force to pry on the transmission assembly.
6. INSTALL WATER BY-PASS HOSE
(a) Tilt down the automatic transmission assembly.
(b) Install the 2 water by-pass hoses to the transmission assembly.
(c) Install the water by-pass hose clamp with the bolt.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
7. INSTALL WIRE HARNESS
(a) Install the wire harness clamps to the automatic transmission assembly with the 2 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
8. INSTALL CONNECTOR
(a) Connect the park/neutral position switch connector, transmission wire connector, and 2 transmission revolution sensor connectors.
HINT: Push up the lever until the claw of the transmission wire connector makes a connection sound.
9. INSTALL ENGINE REAR MOUNTING MEMBER
(a) Tilt up the automatic transmission assembly.
(b) Install the engine rear mounting member to the automatic transmission assembly with the 4 nuts.
Torque: 13 Nm (133 kgf-cm, 10 ft-lbf)
(c) Install the engine rear mounting member to the body with the 4 bolts.
Torque: 26 Nm (260 kgf-cm, 19 ft-lbf)
10. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
(a) Temporarily tighten the floor shift gear shifting rod sub-assembly with the nut.
11. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
(a) Install the No. 1 exhaust pipe support bracket sub-assembly to the automatic transmission assembly with the 2 bolts.
Torque: 43 Nm (438 kgf-cm, 32 ft-lbf)
12. INSTALL DRIVE PLATE & TORQUE CONVERTER CLUTCH SETTING BOLT
(a) Install the 6 torque converter clutch setting bolts.
Torque: 41 Nm (418 kgf-cm, 30 ft-lbf)
HINT: First install the black colored bolt and then the remaining 5 bolts.
13. INSTALL STARTER ASSEMBLY Installation
14. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation
15. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY Installation
16. INSTALL OUTSIDE AIR GUIDE PLATE RH Installation
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
18. ADJUST SHIFT LEVER POSITION Adjustments
19. INSPECT SHIFT LEVER POSITION Shift Lever Assembly
20. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR Installation
21. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
22. INSTALL OXYGEN SENSOR Installation
23. INSTALL FRONT CENTER FLOOR BRACE Installation
24. INSTALL NO. 1 REAR FLOOR PANEL BRACE Installation
25. ADD COOLANT Testing and Inspection
26. ADD AUTOMATIC TRANSMISSION FLUID Procedures
27. ADJUST COOLANT Testing and Inspection
28. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection
29. CHECK FOR EXHAUST GAS LEAKS Installation
30. INSTALL NO. 2 ENGINE UNDER COVER
31. INSTALL ENGINE UNDER COVER
32. INSTALL ENGINE ROOM SIDE COVER LH Installation
33. INSTALL COOL AIR INTAKE DUCT SEAL Installation
34. RESET MEMORY Programming and Relearning