Installation

STEERING COLUMN: STEERING COLUMN ASSEMBLY (for 1UR-FSE): INSTALLATION

STEERING COLUMN: STEERING COLUMN ASSEMBLY

1. HANDLING PRECAUTIONS FOR STEERING ACTUATOR ASSEMBLY

- Be careful that the No.2 seal lip or boot does not turn outward while carrying or installing the steering actuator assembly. If installing a new steering actuator assembly, make sure that the spiral center lock pin is securely inserted.
- Do not use the steering actuator assembly if it has been dropped.

2. INSTALL STEERING ACTUATOR ASSEMBLY
(a) Make sure that the power steering link assembly is centered.
(b) Install the steering actuator assembly.

(1) If installing a new steering actuator assembly :
Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.
NOTICE:
Do not pull out the center lock pin.
(2) If reinstalling the removed steering actuator assembly :

1 Slowly turn the spiral case clockwise until it locks.
2 Turn the spiral case two turns counterclockwise from the lock position.
3 Align the slit of the sliding yoke with the alignment mark (▲).
4 Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.
5 Align the matchmarks on the steering actuator assembly and the column hole shield.

NOTICE:
Do not turn the actuator body and the spiral case.

(a) Install the steering column assembly with the 4 nuts.
Torque: 26 Nm (260 kgf-cm, 19 ft-lbf)
(b) Connect the connectors and wire harness clamps to the steering column assembly.
4. CONNECT STEERING ACTUATOR ASSEMBLY

(a) Align the matchmarks on the steering actuator assembly and the main shaft.
(b) Install the bolt.
Torque: 35 Nm (360 kgf-cm, 26 ft-lbf)
5. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY
NOTICE:
Make sure that the steering link assembly is centered before performing this step.

(a) Align the matchmarks on the steering actuator assembly and the steering sliding yoke sub-assembly.
(b) Temporarily install the bolt.
HINT:
Do not tighten the bolt.

(d) Install bolt (A) and tighten the 2 bolts.
Torque: 35 Nm (360 kgf-cm, 26 ft-lbf)
6. INSTALL MAIN SHAFT LOWER DUST COVER

(a) Connect the connector and wire harness clamp to the steering actuator assembly.
HINT:
If a new steering actuator assembly was installed, pull out the center lock pin and tighten the clamp of the actuator after this step.

(b) Install the main shaft lower dust cover with the 2 bolts.
Torque: 7.5 Nm (77 kgf-cm, 66 in-lbf)
7. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
8. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

(a) Install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.
9. INSTALL TILT AND TELESCOPIC SWITCH

(a) Attach the claw to install the tilt and telescopic switch.
(b) Connect the connector.
10. INSTALL STEERING COLUMN COVER

(a) Attach the 4 clips to install the steering column cover upper onto the instrument panel cluster finish panel.
(b) Attach the claw to install the steering column cover upper.

(c) Attach the 2 claws to install the steering column cover lower.
NOTICE:
Do not damage the tilt and telescopic switch.

(d) Using a socket wrench (+), install the 3 screws.
Torque: 2.0 Nm (20 kgf-cm, 18 in-lbf)
11. ADJUST SPIRAL CABLE SUB-ASSEMBLY Installation

12. INSTALL STEERING WHEEL ASSEMBLY
(a) Align the matchmarks on the steering wheel assembly and steering main shaft assembly.
(b) Install the steering wheel assembly set nut.
Torque: 50 Nm (510 kgf-cm, 37 ft-lbf)
13. INSPECT STEERING WHEEL CENTER POINT
14. INSTALL AIR DUCT NO.1
(a) Attach the 2 claws to install the air duct No.1
15. INSTALL INSTRUMENT PANEL AIRBAG ASSEMBLY LOWER NO.1 Installation

16. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1 Installation

17. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1 Installation

18. INSTALL INSTRUMENT SIDE PANEL LH Installation

19. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation

20. INSTALL FRONT DOOR SCUFF PLATE LH Installation

21. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation

22. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY Installation

23. INSTALL CONSOLE UPPER PANEL GARNISH FRONT Installation

24. INSTALL STEERING WHEEL PAD Installation

25. INSTALL STEERING WHEEL COVER LOWER NO.3
26. INSTALL STEERING WHEEL COVER LOWER NO.2
27. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

28. INSPECT STEERING WHEEL PAD Installation

29. INSPECT SRS WARNING LIGHT
HINT:
Diagnosis System.

30. PERFORM VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION
HINT:
Variable Gear Ratio Steering System.