Removal

AIR CONDITIONING: AIR CONDITIONING UNIT: REMOVAL

1. REMOVE COOL AIR INTAKE DUCT SEAL Removal

2. REMOVE ENGINE ROOM SIDE COVER LH Removal

3. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH Removal

4. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH Removal

5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

7. REMOVE FRONT FENDER TO COWL SIDE SEAL LH Removal

8. REMOVE FRONT FENDER TO COWL SIDE SEAL RH Removal

9. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal

10. REMOVE FRONT WIPER MOTOR AND LINK ASSEMBLY Removal

11. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

12. DISCONNECT SUCTION PIPE SUB-ASSEMBLY
(a) Remove the bolt and slide the hook connector.
(b) Disconnect the suction pipe.
(c) Remove the O-ring from the suction pipe.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

13. DISCONNECT LIQUID TUBE SUB-ASSEMBLY A
(a) Disconnect the liquid tube.
(b) Remove the O-ring from the liquid tube.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

14. DISCONNECT HEATER WATER OUTLET HOSE A

(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water outlet hose.
15. DISCONNECT HEATER WATER INLET HOSE A
HINT:
Disconnection of the heater water outlet hose is the same as for the heater water inlet hose.

16. TABLE OF BOLT, SCREW AND NUT Removal

17. SET RADIO RECEIVER ASSEMBLY TO SHIPMENT Removal

18. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

19. REMOVE FRONT DOOR SCUFF PLATE INSIDE RH Removal

20. REMOVE FRONT DOOR SCUFF PLATE INSIDE LH Removal

21. REMOVE FRONT DOOR OPENING TRIM COVER RH Removal

22. REMOVE FRONT DOOR OPENING TRIM COVER LH Removal

23. REMOVE STEERING WHEEL NO. 2 COVER LOWER Removal

24. REMOVE STEERING WHEEL NO. 3 COVER LOWER Removal

25. REMOVE STEERING PAD Removal

26. REMOVE STEERING WHEEL ASSEMBLY
for 2GR-FSE Removal
for 1UR-FSE Removal
27. REMOVE STEERING COLUMN COVER LOWER
for 2GR-FSE Removal
for 1UR-FSE Removal
28. REMOVE STEERING COLUMN COVER UPPER
for 2GR-FSE Removal
for 1UR-FSE Removal
29. REMOVE SPIRAL CABLE WITH STEERING SENSOR Removal

30. REMOVE WINDSHIELD WIPER SWITCH ASSEMBLY Removal

31. REMOVE HEADLIGHT DIMMER SWITCH ASSEMBLY Removal

32. REMOVE FRONT CONSOLE UPPER PANEL GARNISH Removal

33. REMOVE CONSOLE UPPER PANEL ASSEMBLY Removal

34. REMOVE INSTRUMENT PANEL FINISH PANEL END RH Removal

35. REMOVE INSTRUMENT PANEL FINISH PANEL END LH Removal

36. REMOVE CONSOLE BOX PLATE Removal

37. REMOVE CONSOLE BOX REGISTER ASSEMBLY Removal

38. REMOVE CONSOLE BOX Removal

39. REMOVE STEERING COLUMN ASSEMBLY
For 2GR-FSE Removal
For 1UZ-FSE Removal
40. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Removal

41. REMOVE COMBINATION METER ASSEMBLY Removal

42. REMOVE INSTRUMENT SIDE PANEL RH Removal

43. REMOVE INSTRUMENT SIDE PANEL LH Removal

44. REMOVE INSTRUMENT PANEL NO. 1 UNDER COVER Removal

45. REMOVE INSTRUMENT PANEL NO. 1 SAFETY PAD Removal

46. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY Removal

47. REMOVE INTEGRATION CONTROL AND PANEL ASSEMBLY Removal

48. REMOVE INSTRUMENT PANEL NO. 2 UNDER COVER SUB-ASSEMBLY Removal

49. REMOVE STEERING CONTROL ECU Removal

50. REMOVE FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY Removal

51. REMOVE GLOVE COMPARTMENT DOOR SUB-ASSEMBLY Removal

52. REMOVE FRONT PILLAR GARNISH RH Removal

53. REMOVE FRONT PILLAR GARNISH LH Removal

54. REMOVE MULTI-DISPLAY WITH RADIO RECEIVER Removal

55. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY Removal

56. REMOVE NO. 2 CONSOLE BOX DUCT

(a) Remove the 2 clips and console box duct.
57. REMOVE NO. 1 CONSOLE BOX DUCT

(a) Remove the console box duct.
58. REMOVE DEFROSTER LOWER NOZZLE ASSEMBLY

(a) Release the 4 claws and remove the nozzle.

59. DISCONNECT TRANSPONDER KEY ECU ASSEMBLY
(a) Disconnect the clamp.
(b) Remove the screw and ECU.
60. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Detach the 27 clamps and disconnect the connectors. Then disconnect the wire harness.
(b) Remove the 3 nuts, 2 bolts and disconnect the 2 junction blocks.

(e) Using a T40 "torx" socket, remove the 5 "torx" bolts.
HINT:
The "torx" bolts on the passenger side can be removed with the collar for adjustment.

(f) Using a 12 mm hexagon wrench, remove the 2 collars and instrument panel reinforcement.

61. REMOVE AIR CONDITIONING UNIT ASSEMBLY

(a) Remove the nut and A/C unit.
62. REMOVE NO. 2 AIR DUCT

(a) Remove the screw and duct.
63. REMOVE FOOT DUCT LOWER

(a) Detach the 2 claws and remove the foot duct.
64. REMOVE FOOT DUCT UPPER

(a) Detach the 2 claws and remove the foot duct.
65. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY Removal

66. REMOVE BLOWER ASSEMBLY

(a) Disconnect the connector.
(b) Remove the screw.
(c) Detach the 2 claws and remove the blower.