FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal









2GR-FSE COOLING: RADIATOR: REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

2. REMOVE ENGINE UNDER COVER (for 2WD)
3. REMOVE ENGINE UNDER COVER (for 4WD)
4. DRAIN ENGINE COOLANT Service and Repair

5. REMOVE COOL AIR INTAKE DUCT SEAL Removal

6. REMOVE ENGINE ROOM SIDE COVER RH Removal

7. REMOVE ENGINE ROOM SIDE COVER LH Removal

8. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

9. REMOVE NO. 1 AIR CLEANER INLET Removal

10. REMOVE RADIATOR RESERVOIR ASSEMBLY






(a) Disconnect the reservoir hose from the water inlet.
(b) Remove the 2 bolts, reservoir and grommet.
11. DISCONNECT NO. 1 RADIATOR HOSE
12. DISCONNECT NO. 2 RADIATOR HOSE
13. REMOVE AIR CLEANER ASSEMBLY
(a) Remove the air cleaner cap Removal.
(b) Remove the air cleaner element.
(c) Remove the 3 bolts and air cleaner case.
14. REMOVE ENGINE ROOM ECU OUTLET DUCT
15. REMOVE FRONT BUMPER COVER Removal

16. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Removal

17. REMOVE RADIATOR SUPPORT OPENING COVER Removal

18. REMOVE HOOD LOCK CONTROL CABLE COVER Removal

19. REMOVE HOOD LOCK ASSEMBLY Removal

20. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY Removal

21. REMOVE RADIATOR ASSEMBLY
(a) Disconnect the connector from the cooling fan ECU, and detach the 3 wire harness claws from the fan shroud.






(b) Remove the 4 bolts and radiator.
NOTICE:
Do not allow the cooler condenser and radiator to come into contact with each other.





(c) Detach the 3 claws and remove the fan shroud.
(d) Remove the 2 radiator support cushions and 2 radiator lower supports from the radiator.