Installation

BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER: INSTALLATION

1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD Testing and Inspection

2. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

(a) Install a new O-ring to the brake master cylinder sub-assembly.

(b) Install the brake master cylinder sub-assembly to the brake booster assembly with the 2 nuts.

Torque : 13 Nm (127 kgf-cm, 9 ft-lbf)

NOTICE:
* The master cylinder requires careful handling. Do not allow the master cylinder to receive any impact, such as from being dropped. Do not reuse a master cylinder that has been dropped.
* Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.
* When installing the master cylinder to the brake booster, or when removing the master cylinder from the brake booster, make sure that the master cylinder is kept horizontal or its tip faces downward (the piston faces upward) to prevent the master cylinder piston from falling out.
* Do not allow any foreign matter to contaminate the master cylinder piston. If foreign matter gets on the piston, remove it by using a piece of cloth and then apply an even layer of lithium soap based glycol grease around the circumference (sliding part) of the piston.
* Do not use any other type of grease or fluid.

3. CONNECT BRAKE LINE

(a) Using a union nut wrench, connect the 2 brake lines to the brake master cylinder sub-assembly.

Torque : 20 Nm (199 kgf-cm, 14 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.

4. CONNECT NO. 1 RESERVOIR TUBE

(a) Connect the No. 1 reservoir tube to the brake master cylinder reservoir sub-assembly.

5. INSTALL AIR CLEANER ASSEMBLY Installation

6. INSTALL BATTERY Installation

7. INSTALL NO. 1 AIR CLEANER INLET Installation

8. INSTALL NO. 2 AIR CLEANER INLET Installation

9. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

11. BLEED BRAKE SYSTEM

Service and Repair

12. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

(a) Install the outer cowl top panel sub-assembly with the 4 bolts, 4 nuts*1 and 2 nuts*2.

Nut*1 - Torque : 85 Nm (867 kgf-cm, 63 ft-lbf)

Nut*2 - Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

Bolt - Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(b) Engage the grommet and clamp to install the wire harness.