Outlet Duct

Removal
1. Remove air cleaner cover/intake assembly.





2. Drain radiator coolant.
3. Disconnect coolant hoses and vacuum pipe from supercharger outlet duct.
Place absorbent rags under the two coolant hoses which are connected to the outlet duct.
Remove vacuum pipe.
Disconnect hoses.
Plug hoses and outlet duct stub pipes to prevent spillage.





4. CAUTION: Take care to avoid any coolant from dripping into supercharger.

Remove supercharger outlet duct.
Remove three bolts.
Remove four bolts.
Discard rubber seals from bolts.
Remove outlet duct.
Discard outlet duct gasket.
5. Blank supercharger outlet with body tape, or similar, to prevent ingress of foreign matter.





6. Remove charge air cooler inlet assembly.
Remove two bolts.
Remove two bolts.
Remove charge air cooler inlet assembly.





7. Remove ducts from charge air cooler inlet assembly.
Remove two clamp plates.
Discard two ducts.
8. Clean all relevant parts and mating faces.

Installation





1. Re-assemble charge air cooler clamp inlet assembly.
Use new ducts.
2. Install charge air cooler inlet assembly to charge air coolers.





3. CAUTION: Take care to avoid ingress of dirt or foreign matter into the supercharger.

Install supercharger outlet duct.
Remove blanking tape from outlet port of supercharger.
Clean supercharger outlet mating face.
Install new gasket.
Install duct.
Install new rubber seals to the four bolts.





4. Secure charge air cooler inlet assembly to supercharger outlet duct.
Install bolts.





5. Install coolant hoses and vacuum pipe to outlet duct.
Install vacuum pipe.
Install coolant hoses.
6. Refill cooling system.
7. Install intake tube/air flow meter/air cleaner cover assembly.