Front Door Window Glass: Service and Repair

Removal
1. With door open, turn ignition key to position II.
2. Motor door glass to fully raised position.
3. Turn ignition key to position 0.
4. Remove battery cover and disconnect ground cable from battery terminal. Service and Repair
5. Remove door casing for access. Service and Repair
6. Remove speaker. Service and Repair
7. Remove main water shedder and position secondary shedder clear of regulator assembly.





8. Slacken and remove glass rear guide runner upper retaining screw.





9. Slacken and remove rear guide runner lower adjuster and securing srews and position guide runner clear of glass guide.
10. Reconnect door glass operating switch.
11. Connect ground cable to battery terminal. Service and Repair
12. Motor door glass to 50mm from bottom position.
13. Remove ground cable from battery terminal.
14. Remove door inner waist seal. Service and Repair
15. Remove door outer waist rail moulding.





16. Slacken and remove screw securing door glass guide to front guide runner retaining bracket and remove bracket.





17. Remove clips from nylon fixings and retain for re-use.





18. Release glass regulator assembly from nylon fixings.





19. Lift glass upwards, tilt rear end outwards pass upwards between top adjuster screws and remove glass from door.





20. Remove nylon fixings from lower channel and refit clips to fixings.


Installation





1. Lubricate glass lower channel and fit nylon fixings ensuring that looped ends of clips face outwards.





2. Position glass in door aperture and fit front guide onto guide runner.





3. Check that the three buffers are fitted to outer waist reinforcer.





4. Fit and align glass front guide retaining bracket and tighten securing screw.





5. Fit glass regulator assembly onto nylon fixings and fit and fully seat retaining clips.
6. Connect ground cable to battery terminal.
7. Motor glass to 25mm from fully raised position
8. Disconnect ground cable from battery terminal.





9. Fit rear guide runner to glass guide.





10. Fit and tighten rear guide runner adjuster securing screws.





11 Fit and tighten rear guide runner upper securing screw ensuring that a clearance of 9mm is maintained between glass and outer waist rail flange inner face.
12. Fit ground cable to battery terminal and fit battery cover. Service and Repair
13. Motor glass to fully lowered position.
14. Disconnect and remove door switchpack.
15. Fit door outer waist rail moulding.
16. Fit door inner waist seal.
17. Adjust door glass as required. Adjustments
18. Fit speaker.
19. Fit secondary and main water shedders.
20. Fit door casing.