Removal And Installation

HYDRAULIC SYSTEM


Removal and Installation


REMOVAL

CAUTION:
- Protect the rear fender with a fender protector.
- Never bend or twist hydraulic hoses sharply, or strongly pull them.
- After installation, hydraulic hoses must not move towards self- locking bands.
- Never let the ends of self-locking bands touch hydraulic hoses.

NOTE:
Operate roof manually if it does not operate electrically. .
1. Remove trunk room trim. Removal And Installation.





2. Put small piece to the tonneau board switch, connect harness connector to vehicle.





3. Stop roof as shown in the figure (during open operation).
4. Remove rear seat cushion and seatback. Removal and Installation.
5. Remove rear side finisher. Removal And Installation.





6. Remove metal clip (2) from roof lock cylinder (1) front side.





7. Stop roof as shown in the figure (roof is closed and trunk is open).





8. Open hydraulic unit valve (1). Using a hexagon wrench (A).

Tightening Torque:
Opening torque: Max 2.0 Nm ( 0.2 kg-m, 18 in-lb )

CAUTION:
Check that valve opening torque is always with in the specified value for preventing oil leakage.





9. Remove metal clip (2) from roof lock cylinder (1) rear side.
10. Remove retaining plate, and then remove pin from roof drive cylinder front side and rear side.
11. Remove roof drive cylinder and roof lock cylinder from roof link assembly.





12. remove metal clip (2) from trunk lid drive cylinder (1), front side and rear side.
13. Remove hose clamp.





14. Disconnect hydraulic unit harness connectors.
15. Remove mounting bolts and nut, and then remove hydraulic unit assembly.

INSTALLATION
Install in the reverse order of removal.

CAUTION:
- Never bend or twist hydraulic hoses sharply, or strongly pull them.
- After installation, hydraulic hoses must not move towards self- locking bands.
- Never let the ends of self-locking bands touch hydraulic hoses.