Master Cylinder Reservoir Replacement

Master Cylinder Reservoir Replacement

Special Tools

CH-47830 Holding Fixture


Removal Procedure
Caution: Refer to Brake Fluid Irritant Caution (Brake Fluid Irritant Caution) .

1. Using a suitable tool, remove the brake fluid from the master cylinder reservoir.
Discard the brake fluid into an approved container.
2. Remove the brake master cylinder and power brake booster assembly. Refer to Brake Master Cylinder with Power Brake Booster and Chassis Control Module Replacement (LHD) (Brake Master Cylinder with Power Brake Booster and Chassis Control Module Replacement (LHD))Brake Master Cylinder with Power Brake Booster and Chassis Control Module Replacement (RHD) (Brake Master Cylinder with Power Brake Booster and Chassis Control Module Replacement (RHD)) .
3. Install the CH-47830 to the master cylinder assembly.
4. Position the CH-47830 with the master cylinder assembly in a vise.




5. Release the fluid level sensor electrical connector (6) from the bracket.
6. Remove the master cylinder reservoir bolt (1).
7. Remove the master cylinder reservoir roll pin (2).
8. Remove the master cylinder reservoir (3).

Important:
* The grommets for the brake master cylinder should remain in the brake master cylinder body.

* There are 2 different size grommets. The 2 outer grommets are larger than the center grommet.



9. Remove the grommets (4) and (5), if necessary.



Installation Procedure






Important: Apply a small amount of CLEAN brake fluid to the grommets before installation.


1. Install the grommets (4) and (5), if removed.
2. Install the master cylinder reservoir (3).
3. Install the master cylinder reservoir roll pin (2).
4. Install the fluid level sensor electrical connector (6) to the bracket.

Notice: Refer to Fastener Notice (Fastener Notice) .

5. Install the master cylinder reservoir bolt (1).

Tighten the bolt to 2 N.m (18 lb in).

6. Remove the brake master cylinder from the CH-47830 .
7. Install the brake master cylinder and power brake booster assembly. Refer to Brake Master Cylinder with Power Brake Booster and Chassis Control Module Replacement (LHD) (Brake Master Cylinder with Power Brake Booster and Chassis Control Module Replacement (LHD))Brake Master Cylinder with Power Brake Booster and Chassis Control Module Replacement (RHD) (Brake Master Cylinder with Power Brake Booster and Chassis Control Module Replacement (RHD)) .
8. Fill the brake master cylinder reservoir. Refer to Master Cylinder Reservoir Filling (with RPO BRM) (Master Cylinder Reservoir Filling (with RPO BRM))Master Cylinder Reservoir Filling (without RPO BRM) (Master Cylinder Reservoir Filling (without RPO BRM)) .