Fuel Filler Hose: Service and Repair

Removal
1. Open filler door to remove three screws retaining fuel tank filler pipe to pocket. Mark fuel tank filler cap strap location.

2. Raise vehicle.

3. Loosen filler and two vent hoses on fuel tank filler pipe.

4. Remove bolt retaining fuel tank filler pipe assembly to underbody.

5. Remove fuel tank filler pipe.

Installation
1. Position fuel tank filler pipe in body location.

2. Connect hoses with clamps to fuel tank filler pipe

3. Install underbody fuel tank filler pipe bracket bolt. Tighten to: 4-6 Nm (36-53 lb.in).

4. Lower vehicle.

5. Install fuel tank filler cap to tether location and install three retaining screws.

Fuel Tank to Fuel Filler Pipe Hose Removal
1. Drain fuel from fuel tank as described.

2. Raise vehicle on hoist.

3. Loosen hose clamps and disconnect fuel tank to fuel filler pipe hose.

Installation
1. Install fuel tank-to fuel filler pipe hose. Tighten hose clamps to: 2.7-3.7 Nm (24-32 lb.in).

2. Lower vehicle.

3. CAUTION: Make sure that all tubes and vents are properly connected and sealed prior to refilling the fuel tank.

4. Refill fuel tank.