FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Air Bypass Valve: Service and Repair

Intercooler And Components:





REMOVAL
1. Disconnect the bypass air hose.
2. Remove the vacuum control line.
3. Unbolt the bypass valve from the turbocharger crossover pipe.

INSTALLATION
1. Install a new [1][2]air bypass valve seat gasket.
2. Bolt the valve to the crossover pipe. Torque the valve to 11-16 lb-ft (15-22 Nm).
3. Attach the vacuum control line.
4. Fit the bypass air hose and clamp. Torque the clamp to 3 lb-ft (4 Nm).