Engine Cooling Radiator - Removal

5.7L/6.4L





1. Disconnect negative battery cable.
2. Remove the air intake assembly Air Cleaner Body - Removal.
3. Drain cooling system Service and Repair.
4. Remove upper radiator hose.

5. Raise vehicle.




6. Remove the lower engine cover.










7. Remove lower radiator hose (1).





8. Remove radiator fan assembly (3) Cooling Fan - Removal.





9. Remove the front bumper fascia Front Bumper Fascia - Removal.

10. Lower vehicle.




11. Remove the air deflectors (1).






CAUTION: Bolts are installed with threadlocker. Use hand tools to remove the upper radiator mounting bolts.

12. Remove upper radiator mounting brackets bolts (3).
13. Remove the upper radiator brackets (1) from the radiator supports (2)





14. Remove the lower condenser mounting bolts.
15. Remove the support bolt (2) located between the cooler lines.
16. Using a suitable hanger. Support the condenser and remove the right side upper mounting bolt.






NOTE: To aid in removal. The upper shroud cover must be removed before the radiator. Leaving the cover on may cause the radiator to become jammed against the upper core support.

17. Carefully remove the upper shroud cover (2) by using a pick (3) to pull the cover retaining hole away from the clip (1) along the edge.
18. Tilt radiator toward engine for clearance from condenser.

19. Raise vehicle.




20. Using a suitable jack. Remove the lower radiator core support bolts (1).
21. Using care not to damage condenser or radiator fins. Lower the core support with the radiator.
22. Remove the radiator from the core support.