Exhaust Gas Recirculation (EGR) Valve - Removal

PICK UP MODELS





1. Disconnect both negative battery cables.
2. Remove bolts (1) and the EGR crossover tube cover (2).





3. Loosen clamp (1). Remove clamp (3) at end of EGR crossover tube (2).
4. Remove bolt (5) at center bottom of EGR crossover tube.





5. Disconnect the EGR valve harness connector.
6. Remove the four EGR valve assembly mounting bolts (1).
7. Remove EGR valve assembly (2) from intake connector (3) by prying up.





8. Remove crossover tube gasket (1) and clean EGR valve. Also clean end of EGR tube of any old gasket material.
9. Remove two gaskets on bottom EGR valve (4). Clean bottom of EGR valve and top of its intake connection point of any old gasket material.