Exhaust Gas Recirculation (EGR) Valve - Removal

CAB/CHASSIS MODELS





1. Disconnect both negative battery cables.
2. Remove four bolts (1) and remove EGR crossover tube cover (2).





3. Disconnect electrical connector (5) at EGR actuator.





4. Loosen (only) clamp (1). Remove clamp (3) at end of EGR Crossover Tube.
5. Loosen (only) bolt at "P" clamp (5) at center bottom of EGR Crossover Tube.





6. Remove the four EGR valve assembly mounting bolts (1).
7. Remove EGR valve assembly (2) from intake connector (3) by prying up.





8. Remove crossover tube doughnut gasket (1) and clean EGR valve. Also clean end of EGR tube of any old gasket material.
9. Remove two gaskets on bottom EGR valve (4). Clean bottom of EGR valve and top of its intake connection point of any old gasket material.