Differential Carrier - Installation

INSTALLATION

Special Tools:










NOTE: If replacement differential side bearings or differential case are being installed, it is necessary to measure and adjust Differential Side Bearing Preload and Gear Backlash. to determine proper snap ring selection. Side Bearing Preload And Ring Gear Backlash





1. Install differential assembly (1) into axle housing.





2. Install differential side bearing cups (2).





3. Use Removal/Installation Arbor (1) to aid in seating side bearing cups (2).





4. Set up Dial Indicator Set to measure housing spread as shown:
a. Clamp (1)
b. Post (2)
c. Metric Dial Indicator (3)





5. Expand Spreader (1) to spread axle housing no more than 0.30 mm (0.012 in.).

NOTE: The differential side bearing snap rings are select-fit, and control ring gear backlash and differential side bearing preload. It is necessary to return snap rings to their original position. If replacement differential side bearings or differential case are being installed. Side Bearing Preload And Ring Gear Backlash to determine proper snap ring selection.





6. Using suitable snap ring pliers (2), install differential side bearing snap rings (1).





7. Back off Spreader (1) to relax tension on housing.





8. Install axle seals (1) using Installer (2).





9. Remove Dial Indicator Kit, Stud, Spreader (2) and Universal Spreader Adapter Plates (1).





10. Apply 4mm (0.157 in.) bead (2) of Mopar(R) Axle RTV to axle housing cover (1) as shown.





11. Install cover to axle housing. Install and torque cover-to-housing bolts to 30 Nm (22 ft. lbs.) + 45°.

12. Install the rear axle Installation.