Engine Timing Cover(s) - Installation

INSTALLATION





1. If removed, install the coolant outlet housing (1) to the timing cover with a new gasket using only the four bolts (2) shown tightened to 12 Nm (106 in. lbs.).
2. If removed, install the water pump (3) to the timing cover using only the four bolts (4) shown tightened to 12 Nm (106 in. lbs.) Water Pump - Installation.





3. Install the coolant outlet housing gasket (1) and the water pump gasket (2).





4. Clean the engine timing cover, cylinder head and block mating surfaces with isopropyl alcohol in preparation for sealant application.

CAUTION: Engine assembly requires the use of a unique sealant that is compatible with engine oil. Using a sealant other than Mopar(R) Threebond Engine RTV Sealant may result in engine fluid leakage.

CAUTION: Following the application of Mopar(R) Threebond Engine RTV Sealant to the gasket surfaces, the components must be assembled within 20 minutes and the attaching fasteners must be tightened to specification within 45 minutes. Prolonged exposure to the air prior to assembly may result in engine fluid leakage.

5. Apply a 2 to 3 mm wide bead of Mopar(R) Threebond Engine RTV Sealant to the front cover as shown in the following locations:
- Three cylinder head bosses (1)
- Right and left flanges (2)
- Four cylinder head to engine block T-joints (3)
- Cover to right cam chain tensioner gap (4)





6. Align the locator pins (5) on the engine block to the engine timing cover and install the cover.
7. Install twenty-two M6 bolts (3) and one M8 bolt (4). Tighten the M6 bolts (3) to 12 Nm (106 in. lbs.) and the M8 bolt (4) to 25 Nm (18 ft. lbs.).





8. Install the right engine mount bracket and isolator Engine Mount Insulator - Installation.




Remove the temporarily installed front fore and aft crossmember (4) Crossmember - Removal.





9. Install the upper and lower oil pans, front fore-aft crossmember, crossunder pipe and right halfshaft assembly Engine Oil Pan - Installation






NOTE: Left cylinder head cover shown, right cylinder head cover similar.

10. Install the right and left cylinder head covers and upper intake manifold Cylinder Head Cover(s) - Installation.





11. Install the crankshaft vibration damper (6) Vibration Damper - Installation
12. Install the power steering pump pulley (1) Power Steering Pump Pulley - Installation
13. Install the accessory idler pulley (2) Accessory Drive Idler Pulley - Installation
14. Install accessory drive belt tensioner (8) Accessory Drive Belt Tensioner - Installation
15. Install the accessory drive belt (7) Serpentine Accessory Drive Belt - Removal





16. Install the heater core supply tube (1) with one bolt (2) tightened to 12 Nm (106 in. lbs.).





17. Install the heater core supply hose (1) to the coolant outlet housing (2).





18. Install the lower radiator hose (2) to the water pump housing.
19. Install the heater core return hose (1) to the water pump housing.





20. Install the thermostat housing (1) and upper radiator hose (2) Engine Coolant Thermostat - Removal
21. Install the electric vacuum pump Installation.
22. If removed, install the oil filter and fill the engine crankcase with the proper oil to the correct level Service and Repair
23. Connect the negative battery cable and tighten nut to 5 Nm (45 in. lbs.).
24. Fill the cooling system Service and Repair.
25. Run the engine until it reaches normal operating temperature. Check cooling system for correct fluid level Service and Repair