Installation

INSTALLATION

NOTE: The rear crankshaft oil seal cannot be replaced separately. The end cover and seal are assembled at the factory and must be replaced as a set.





NOTE: Parts requiring sealer must be assembled within ten minutes after applying sealer.

1. Apply a 1.5 mm to 2 mm bead of Loctite 5203 sealer only where shown (1) on the new end cover.
2. Install the new end cover (without seal installed) and the end cover retaining bolts. Tighten the bolts to 10 Nm (89 in. lbs.).




NOTE: Ensure the edge of the mounting hole around the entire circumference for the rear crankshaft oil seal is clean and free of burrs.

NOTE: Ensure that the sealing lip of the rear crankshaft oil seal is not damaged or compressed.

NOTE: The circumference and the sealing lip of the rear crankshaft oil seal, as well as the mating contact surface MUST be free of oil and grease.

NOTE: The rear crankshaft oil seal must be positioned at right angles to the crankshaft to assure proper sealing.

3. Using Special Tool 9100 Rear Seal Installer (1), install the rear crankshaft oil seal into the new end cover.

NOTE: The distance between the edge of the end cover and the rear crankshaft oil seal must be approximately 1 mm. (.039 in.) around the entire circumference.

4. Remove Special Tool 9100 Rear Seal Installer.
5. Install the flywheel. Installation.