Inspection Procedure 5: Worn or Damaged Clutch Disc Facing

INSPECTION PROCEDURE 5: Worn or Damaged Clutch Disc Facing

DIAGNOSIS

Step 1. Check the clutch disc facing for wear and damage.
Q: Is the clutch disc facing worn or damaged?
YES: Replace the clutch disc. Then go to Step 7.
NO: Go to Step 2.

Step 2.Check for oil on the clutch disc facing.
Q: Is there oil on the clutch disc facing?
YES: Replace it. Then go to Step 7.
NO: Go to Step 3.

Step 3. Check the diaphragm spring for uneven height.
Q: Is the diaphragm spring even height?
YES: Go to Step 4.
NO: Replace the clutch cover assembly. Then go to Step 7.

Step 4. Check the torsion spring for weak and damage.
Q: Is the torsion spring worn or damaged?
YES: Replace the clutch disc. Then go to Step 7.
NO: Go to Step 5.

Step 5. Check the pressure plate and flywheel for damage.
Q: Is the pressure plate or flywheel damaged?
YES: Repair the clutch cover assembly or flywheel. Then go to Step 7.
NO: Go to Step 6.

Step 6. Check the mounting for loosening and damage.
Q: Is the mounting loosened or damaged?
YES: Tighten or replace the mounting. Then go to Step 7.
NO: Go to Step 7.

Step 7. Check the symptom.
Q: Is the symptom reproduced?
YES: Return to Step 1.
NO: The procedure is complete.