Engine Coolant Fan Upper Shroud Replacement (Diesel)

Engine Coolant Fan Upper Shroud Replacement (Diesel)

Removal Procedure

1. Remove the surge tank. Refer to Radiator Surge Tank Replacement Radiator Surge Tank Replacement.

2. Remove the charge air cooler inlet and outlet hoses. Refer to Charge Air Cooler Inlet Pipe Replacement and Charge Air Cooler Outlet Pipe Replacement .

3. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement Service and Repair.

4. Disconnect the fan clutch electrical connector, if equipped.

5. Remove the intake air heater. Refer to Intake Air Heater Replacement .

6. Disconnect the cross car harness at buss bar on right core support.

7. Position cross car harness out of way.

8. Remove the transmission oil indicator.

9. Remove the engine oil indicator.

10. Remove the engine oil fill cap.




11. Remove the 2 upper fan shroud to core support bolts.




12. Remove the fan clutch electrical wiring harness routing clip, if equipped.




13. Remove the 4 upper fan shroud to lower fan shroud bolts.

14. Remove the upper fan shroud, while positioning the upper radiator hose.

Installation Procedure

1. Position the upper fan shroud in the vehicle, while positioning the upper radiator hose.





Caution: Refer to Fastener Caution Fastener Caution.

2. Install the 4 upper fan shroud to lower fan shroud bolts and tighten to 6 Nm (53 lb in).




3. Install the fan clutch electrical wiring harness routing clip, if equipped.




4. Install the 2 upper fan shroud to core support bolts and tighten to 6 Nm (53 lb in).

5. Install the engine oil fill cap.

6. Install the engine oil indicator.

7. Install the transmission oil indicator.

8. Position back cross car harness.

9. Connect the cross car harness on buss bar at right core support.

10. Install the intake air heater. Refer to Intake Air Heater Replacement .

11. Connect the fan clutch electrical connector, if equipped.

12. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement Service and Repair.

13. Install the charge air cooler inlet and outlet hoses. Refer to Charge Air Cooler Inlet Pipe Replacement and Charge Air Cooler Outlet Pipe Replacement .

14. Install the surge tank. Refer to Radiator Surge Tank Replacement Radiator Surge Tank Replacement.