Oil Pan: Service and Repair

Oil Pan Replacement

Removal Procedure

1. Remove the drive belt. Refer to Drive Belt Replacement Service and Repair.

2. Remove the oil level indicator tube. Refer to Oil Level Indicator Tube Replacement Service and Repair.

3. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle Service and Repair.





4. Loosen the upper air conditioning (A/C) compressor bolts.

5. Remove the lower A/C compressor bolt.





6. Remove the lower 2 power brake booster pump bolts (1).

7. Reposition the pump away from the oil pan.





8. Place a suitable drain pan under the oil pan drain plug.

9. Remove the oil pan drain plug.

10. Drain the engine oil.

11. Reinstall the oil pan drain plug until snug.





12. Remove the 4 oil pan to transaxle bolts.

13. Remove the oil pan bolts (1).





14. Remove the oil pan.

15. Remove any old oil pan sealant (1).

Installation Procedure





1. Ensure that the oil pan and the sealing surface on the lower crankcase are free of all oil and debris.

2. Apply a 2 mm bead of sealant (1) around the perimeter of the oil pan and the oil suction port opening. DO NOT over apply the sealant. More than a 2 mm bead is not required. Refer to Adhesives, Fluids, Lubricants, and Sealers Adhesives, Fluids, Lubricants, and Sealers.

3. Install the oil pan.





4. Install the oil pan bolts.

Caution:
Refer to Fastener Caution Fastener Caution.

5. Install the 4 oil pan to transaxle bolts (1) and tighten to 75 Nm (55 lb ft).





6. Tighten the oil pan bolts in the sequence shown to 25 Nm (18 lb ft).





7. Install the power brake booster pump bolts (1).

8. Tighten the power brake booster pump M8 bolt to 22 Nm (16 lb ft).

9. Tighten the power brake booster pump M10 bolt to 50 Nm (37 lb ft).





10. Install the A/C Compressor bolts tighten bolt to 20 Nm (15 lb ft).

11. Lower the vehicle.

12. Install the oil level indicator tube. Refer to Oil Level Indicator Tube Replacement Service and Repair.

13. Install the drive belt. Refer to Drive Belt Replacement Service and Repair.

14. Fill the engine oil to the proper level.