Generator Bracket Replacement

Generator Bracket Replacement (6.6L)

Removal Procedure
Warning: Refer to Battery Disconnect Warning (Service Precautions).

1. Remove the cooling fan. Refer to Fan Replacement (Service and Repair).
2. Remove the drive belt. Refer to Drive Belt Replacement (Service and Repair).
3. Disconnect the generator electrical connector.




4. Remove the generator bolts (1).
5. Remove the generator (2).
6. Remove the positive battery cable from the generator, perform the following:

1. Slide the boot down to access the terminal stud.
2. Remove the positive cable nut.
3. Remove the positive cable.

7. Disconnect the right engine wiring main harness connector.




8. Remove the 2 right engine wiring harness bracket bolts and position aside.




9. Remove the 2 wiring harness routing bolts.




10. Remove the oil indicator tube bracket bolt.




11. Remove the drive belt tensioner bolt and tensioner.




12. Remove the bolts and nut and the generator mounting bracket.
13. Transfer any parts as needed.

Installation Procedure

Caution: Refer to Fastener Caution (Fastener Caution).




1. Position the generator mounting bracket and install the bolts and tighten to 50 Nm (37 lb ft).




2. Position the drive belt tensioner and install the bolt and tighten to 50 Nm (37 lb ft).




3. Install the oil indicator tube bracket bolt and tighten to 21 Nm (15 lb ft).




4. Install the 2 wiring harness routing bolts and tighten to 10 Nm (89 lb in).




5. Position the right engine wiring harness bracket and install the 2 bolts and tighten to 10 Nm (89 lb in).
6. Connect the right engine wiring harness connector.
7. Install the positive cable to the auxiliary generator, perform the following:

1. Install the positive cable.
2. Install the positive cable nut and tighten to 9 Nm (80 lb in).
3. Slide the boot to cover the terminal stud.




8. Position the generator.
9. Install the generator bolts (1) and tighten to 50 Nm (37 lb ft).
10. Connect the generator electrical connector.
11. Install the drive belt. Refer to Drive Belt Replacement (Service and Repair).
12. Install the cooling fan. Refer to Fan Replacement (Service and Repair).